Maintenance Engineer

Curriculum Vitae

Carl Morris

Profile:

A highly competent self motivated Engineer. Experience in managing budgets; planning and prioritising of workloads; project management; managing staff and contractors. Team player and possess good communication skills, with the ability to adapt quickly to new systems and procedures. Has a conscientious and flexible approach in the workplace and has a wealth of experience in all aspects of planned and breakdown maintenance, designing out of repetitive faults and reporting and recording of asset failures and project management. Experience of engineering management responsibility.

Key Achievements Include:

• Achievement in Safety Compliance through Health, Safety and Environmental policies.

• Managed capital and revenue project and budget control for projects up to £1.5M.

• Engineering representative for company procurement cost savings.

• Led and managed the planning of plant shutdowns – No lost time accidents

• Member of Global Furnace design team – carried out reports and made presentations of plant successes and failures.

• Delivered coaching/training to operating teams in maintenance activities.

• Managed multi disciplined engineering staff and contractors.

• Managed reduction in engineering backlog.

• Recognition award from Centrica Energy director

Career Details

Centrica Energy - Barry Power Station

Jan 2010 – Present - Mechanical Maintenance Engineer

Responsibilities

• Compliance with Health, Safety and Environmental procedures. Mechanical engineering technical support for HSE performance

• Risk management approach to carrying out engineering tasks

• Compliance with pressure system and lifting equipment regulations – Liaise with Insurance inspectors with plant defects and written scheme of examinations for pressure systems and lifting equipment

• Provide technical input for maintenance plans and task lists to improve reliability and to conform to Asset Integrity procedures.

• Effectively manage the delivery of outages to time, quality and budget to ensure integrity to meet production plans.

• Contributes to the development, implementation and delivery of the site business plan, risk management plan, Business Management System (BMS), and other relevant senior management activities to ensure delivery of strategic and business goals.

• Project management of capital and revenue projects and upgrades.

• Contribute to engineering change management leadership and procedures.

• Contribute to plant status reviews and construct an investment strategy.

• Engineering representative for framework procurement agreements

Achievements Included.

• Coached maintenance team to ensure compliance with SAP CMMS and work scheduling.

• Installation of boiler within timescale and budget..

• Successfully completed NEBOSH general certificate qualification, (with distinction).

• 98.4% reliability achieved.

• Recognition award from Centrica Energy director

April 2009 – November 2009, Maintenance Team Leader

Responsibilities

• Compliance with Health, Safety and Environmental procedures.

• Compliance with pressure system and lifting equipment regulations – Liaise with Insurance inspectors with plant defects and written scheme of examinations.

• Generate maintenance plans to improve reliability and to conform to Asset Integrity procedures.

• Generated monthly KPI report and presented in monthly communication meetings.

• Monitor and co-ordinated major and minor planned outages.

• Managed planned outages budgets.

• Managed efficient running of Computerised Maintenance Management System. (CMMS)

• Oversee site service contracts.

• Managed multi disciplined engineering staff and contractors.

• Implementation of MAP proactive maintenance system. Planning/Scheduling of work orders.

Achievements Included.

• No loss time accidents.

• Successfully co-ordinated the planning of plant shutdown maintenance - no HSE issues, within timescale and budget.

• Conversant with SAP Computerised Maintenance System.

• Reduced maintenance work order and defect backlog.

Novelis (formerly Alcan Rolled Products) Rolled Products UK

Aluminium sheet manufacturing company

2000 – March 2009 Senior Remelt Engineer

Department function – Remelting of Aluminium to cast new ingots.

Responsibilities

• Managed the Department furnaces and ancillary equipment, ensured that safe working practices, quality and reliability targets were met.

• Compliance of department Health, Safety and Environmental procedures.

• To investigate, to report and give presentations on plant failures, engineering incidents, near misses and accidents.

• Departmental representative ensuring site engineering standards were followed.

• Responsible person for high risk hot work permit procedure.

• Planning and controlling of departmental maintenance within specific deadlines.

• Managed engineering staff and contractors.

• Participated in Continuous Improvement working groups.

• Coaching/Training department operating teams.

• Responsible for department inventory control.

• Developed and managed project plans for shutdown maintenance.

• Managed capital and revenue project and budget control for projects up to £1.5M

Achievements Included:-

• Successfully carried out modifications to a melting furnace door which resulted in improved uptime and a reduction in damage costs

• Improved the casting process uptime and repair cost by changing from vertical spindle pumps to submersible pumps.

• Reduced downtime on furnace combustion system. Member of Global Furnace design team – carried out reports and made presentations of plant successes and failures. Communicated best practises between Novelis sites.

• Devised new working practices for Furnace refractory repairs.

• Successfully managed the planning of plant shutdown maintenance without any HSE issues, within timescale and budget

• Coached operating team personnel in maintenance tasks

1995 – 2000 Senior Mechanical Engineer – Cold Bay Department

Department function -cold rolls aluminium to coil form for third party customers

Responsibilities

• Managed the Department furnaces and ancillary equipment, ensuring safe working practices, quality and reliability targets are met

• Department Health, Safety and Environmental procedures

• Department Environmental representative

• To investigate, to report and give presentations on plant failures, engineering incidents, near misses and accidents.

• Managed capital and revenue project and budget control,

• Planning and controlling of departmental maintenance within specific deadlines

• Managed engineering staff and contractors

• Department environmental representative

Achievements Included:-

• Successfully reduced downtime on shear lines

• Successfully reduced downtime on tension leveller line

• Implemented Team flexible working

• Successfully managed the planning of plant shutdown maintenance without any HSE issues, within timescale and budget

• Implemented flexible working maintenance practises so that operating team would carry out maintenance tasks

• Coached operating team personnel in maintenance tasks

Early Careers Details

Alcan (Novelis) 1991 – 1995 Sheet Mill Team Leader / Mechanical Technician

Alcan (Novelis) 1986 – 1991 Central Engineering Mechanical Technician

Alcan (Novelis) 1982 -1986 Mechanical Apprentice

I was voted best first year apprentice and after qualifying, I was voted best overall apprentice

Chairman of apprentice association

Education, Training and Qualifications

BSc (Hons) Integrated Manufacturing Technology

HND Mechanical Engineering

HNC Control Engineering

BTEC Mechanical Engineering

NEBOSH General Certificate

City &Guilds CCGT

Computer Packages

SAP maintenance system

Autocad

Microsoft office

Microsoft Project

Personal Details

Address: Maes-yr-Haf

5 Sunnybank Road

Blackwood

Gwent

NP12 1HY

Tel No: 014**-******

Mobile No: 077********

Email: *************@***.***

Car owner with full licence

Hobbies and Interests

I enjoy participating and watching most sports, particularly rugby and football, (I played rugby for over 20 years for a local team)

Coaching my youngest side’s rugby team and watching both my children play football and other sporting activities.

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