Refractory manager / engineer , having sound in refractory with 10 yrs
Resume:
SHEKH ASEEM ISLAM
QR.NO.ND-**, C.S.E.B COLONY, P.O. KORBA, DIST-KORBA-495677, CHATTISGARH
E-Mail: rihb9w@r.postjobfree.com~ Mobile: 091********
Seeking Managerial assignments in Project Management/ Erection & Commissioning/ Maintenance of Refractory & Furnace Accessories
PROFESSIONAL SUMMARY
.
A result oriented leader with over 10 years of rich and insightful Project Management experience in the execution of the major industrial projects in Refractory installation, erection and maintenance. Commands expertise in refractory application, Quality control inspection and Site application.
Currently associated with Tata Refractory Ltd- as Refractory Retainer (Marketing)
A Project Engineer with an experience of over a decade in Project Management entailing Installation & Commissioning, Troubleshooting, Quality Control and Team Management and maintenance support of small and mega capital projects.
Very resourceful in holding positions like Refractory Manager, Refractory Inspector, Refractory Site In-charge, Refractory project Engineer, Refractory Supervisor etc, with expertise in Refractory Applicator skills.
Adept in procuring manpower like technicians (masons, riggers, carpenters, welders) & unskilled labours & procuring refractory materials like Ceramic Fibre Blanket/Board, Insulating/Refractory Fire Brick, Insulating/Dense Castables.
Proficient in handling large scale projects, analyzing of the technical details, Detail study of the sites, development of the infrastructure for the project, mobilizing of the resources for the projects, review of the progress and remedy for the weaker section.
Adept in managing the erection, commissioning of a wide range of Refractory & Furnace Accessories.
Demonstrated excellence in setting priorities, develop a work schedule, monitor progress towards goals, and track details/data/information/activities.
Expertise in managing technically advanced cost-efficient, state of the art production systems and processes.
Highly experienced in full project lifecycle activities including concept maturation, project management, issues control & resolution, data feasibility management, quality management for release.
An effective communicator with exceptional analytical, negotiation and relationship management and problems solving skills with the ability to resolve critical problem areas.
CORE COMPETENCIES
Key Deliverables
Project Planning & Management
Managing activities right from the conceptualization stage to the execution; involving finalization of technical specifications, procurement, scheduling, progress monitoring, erection, testing & commissioning, site management & manpower planning
Guiding cross-functional teams handling civil works the procedure and timing to hand over work site for mechanical, electrical, works and developing reliable vendors for timely delivery of quality materials.
Establishing project review, and status reporting procedures to report progress of the project to the stakeholders.
Operations & Maintenance
Planning and effecting predictive & preventive maintenance schedules of various equipment to enhance the equipment reliability and increasing machine up time; developing SOPs.
Proactively identifying the areas of obstruction / breakdowns and taking steps to rectify and resolve the problems.
Developing standard maintenance and operation procedures; implementing TPM/ISO methodologies to improve machine availability by reducing breakdowns to save cost and to increase production.
Erection & Commissioning
Support in the installation and commissioning of the heavy machinery as well as conducting tests & inspections to ensure operational effectiveness of plant & utilities for the foundation structures.
Anchoring erection & commissioning for furnaces with all accessories and ensuring completion of project in minimum turnaround time effective resource utilisation to maximise the output.
Reviewing engineering drawings, layouts, diagrams, technical specifications, cost estimates for erection & commissioning of the plant; reviewing & analyzing contractor's change order proposals & submittals.
Following up system with inside and outside agencies for different purposes, reviewing and monitoring of contractor activities for timely erection and commissioning of project.
Process Enhancement:
Identifying scope for:
Planning, implementing & monitoring of technological changes to enhance productivity.
Modifications in equipments, process flow, working practices, consumables, power, etc. for controlling & reducing conversion cost per unit produced.
Implementing various techniques for cycle time reduction, entailing identification of opportunities, energy audits, analysis of data, conduction of tests, cost benefit analysis, implementation & post audits.
Executing cost saving techniques / measures for substantial reduction in expenditures and work within the budget.
Quality Assurance/ HSE/ Compliance
Devising and implementing processes, in line with organisational standards and client specifications; preparing quality assurance plan, job procedures, and suggesting modifications as required.
Acquiring approvals and assuring quality controls by making surveillance audits at vendor works, etc.
Checking and monitoring material quality received from vendors/ suppliers. Monitoring sub-contractors’ quality in execution of the work.
Vendor Management:
Assessing the performance of the vendors based on various criterions such as percentage for rejections, quality improvement rate, timely delivery, credit terms, etc.
Overseeing follow-up with vendors for engineering deliverables, timely deliveries, and quality checks & ensuring timely payments.
Assisting vendors in the processes / systems and providing them suggestions for improving process efficiency.
PROJECT EXPERIENCE
COMPANY CLIENT ROLE
Kaefer Punj Llyod, Mumbai - Refractory Manager / QC & QA Bharat Aluminium Co. Ltd., - Balco, Korba – Chhattisgarh. Mobilizing and demobilizing of site.(Aluminium Expansion Project)
From May 2011 To December 2011
Tata Krosaki Refractory Limited, Belpahar , Orissa - Retainer (Marketing) Bharat Aluminum Co. Ltd., - Balco, Korba – Chhattisgarh Supervision work (Aluminium Expansion Project) From October 2010 To Till Now
Aaditya Construction. –Balco Chhattisgarh - Refractory Manager. Bharat Aluminium Co. Ltd., Balco, Korba Mobilizing and demobilizing of site.
September 2010 To April 2011
United Refractory Services. –Kolkata - Refractory Manager. Vedanta Aluminium Ltd. Jharsuguda
–Orissa. Mobilizing and demobilizing of site. VAL Plant-1 Operation Plant
November 2009 August 2010
United Refractory Services. –Kolkata - Refractory Manager. Bhusan Steel & Power Limited., - Jharsuguda - Orissa Mobilizing and demobilizing of site.
Operation Plant - January 2009-October 2009
United Refractory Services. – Kolkata - Refractory Manager. Vedanta Aluminum Ltd., - Jharsuguda – ( Orissa. ). Mobilizing and demobilizing of site.
VAL Plant-1,Operation Plant August 08 To December 2008
United Refractory Services. –Kolkata – Site In charge Jindal Steel & Power Limited., - Raigarh – ( Chhattisgarh ) Mobilizing and demobilizing of site.
Operation Plant -January 2008 To June 2008
United Refractory Services –Kolkata -Site In charge Bharat Aluminum Co. Ltd., - Balco,Korba – Chhattisgarh. Mobilizing and demobilizing of site.
Balco Plant-1 & 2 Operation Plant-May 07-December 2007
Nu Calcutta Construction Company Kolkata -Site In charge. Bharat Aluminum Co. Ltd., - Balco, Korba – Chhattisgarh. Mobilizing and demobilizing of site.
Balco Plant- 2 Operation Plant-May 05 To April 2007
Nu Calcutta Construction Company–Kolkata- Supervisor Bharat Aluminum Co. Ltd.- Balco,Korba – Chhattisgarh Mobilizing and demobilizing of site
Balco Expansion Project Plant- 2-June 2003-March 2005
Larsen & Turbo –Division, Kolkata - Store Keeper Bharat Aluminum Co. Ltd, Balco,Korba– Chhattisgarh Mobilizing and demobilizing of site
(Balco Expansion Project Plant-2- July 2002 To May 2003
EXPERIENCE CERTIFICATION
4 Yrs Exp. Certificate from Nu Calcutta Construction Company, Kolkata.
3 yrs Exp. Certificate from United Refractory Services, Kolkata.
1 yrs Exp. Certificate from Vesuvius India Limited, Vishakapatnam.
1 yrs Exp. Certificate from Aaditya Construction , Balco Korba.
1 yrs Contract Certificate from Tata Kirosaki Refractory Limited, Belpahar, Orissa
COMPUTER SKILLS
Operating System: Windows 2000, Windows XP, Vista
Applications: MS Office (Excel, Word, Presentation, Outlook, power point & Access)
Hands on experience: Internet Application and its use for Office productivity.
ACADEMIC CREDENTIALS
INSTITUTE OF MANAGEMENT AND TECHNICAL STUDIES-NOIDA-U.P.
Bachelor of Engineering (B.E) – Major: Mechnical-2008
GURU GHASIDAS UNIVERSITY-BHILASPUR
Bachelor of Science (B.Sc.)- Major: Maths – I Year Passed-2004
CHHATTISGARH BORAD OF SECONDARY EDUCATION, RAIPUR
XII Std- Higher Secondary Certificate (H.S.C.)-2002
CHHATTISGARH BORAD OF SECONDARY EDUCATION, RAIPUR
X Std- Secondary School Certificate (S.S.C)-2000
PERSONAL INFORMATION
DATE OF BIRTH: JUNE 30, 1984 ■ GENDER: MALE ■ NATIONALITY: INDIANPASSPORT NO: H2645380 ■ PRESENT CTC: RS.3.6.LACS. ■ EXPECTED CTC: NEGOTIABLE ■ LANGUAGES KNOWN: ENGLISH, HINDI & BENGALI
Annexure
Shekh Aseem Islam
PROJECT EXPERIENCE & DETAILS
Project # 1
Company: Kaefer Punj Llyod. –Mumbai - Refractory Manager / QC & QA
Client: Bharat Aluminium Co. Ltd., - Balco, Korba – Chhattisgarh.
(Aluminium Expansion Project) From May 2011 To December 2011*
Responsibility: Refractory Applicator, Human Resource & Quality Controller – Pot Lining & Baking Furnace.
Role:
Mobilizing and demobilizing of site.
Attending the progress meetings with client.
Checking of Refractory Lining Work of Various Furnace like Pot Lining Work in Pot Room, .New Lining of Baking Furnace.
Monitoring & Clearing Various Kind of Works like Refractory lining with Quality work ,Quality Control, Safety , Human Resource , GRN Clear ,Bill Clear, ABG bank Grantee Clear & Many Other Work.
Checking of prepared progress reports, prior to submittal to the client.
Preparation of completion certificate and submittal to the client for approval.
Checking of invoices prior to submittal to the client.
Capable of Checking and Inspection of refractory materials, Refractory selections.
Process Monitoring, Operating conditions of furnaces and other refractory linings.
Design of refractory, Consumption pattern and Scheduling of Refractory castable lining, brick lining and ceramic blanket & board.
Monitoring of Refractory installation procedures and compliance to Quality Assurance Systems, SOPs, and SMPs.
Advising to supervisors for delivering best quality job.
Vedanta Aluminium Ltd., having interests in aluminium, copper, zinc, lead and recently, iron’s & steel. The group has operations in India, Australia, and Zambia... In India at Balco project plan is to be construction of 4 units for Boiler Design – Sepco and Producing Aluminium Ingot & Coils. VAL is one of the world’s premier alumina refining complex in terms of its technology, human resources and high quality infrastructure.
Project # 2
Company: Tata Krosaki Refractory Limited. –Belpahar ( Orissa) - Retainer ( Marketing).
Client: Bharat Aluminium Co. Ltd., - Balco, Korba – Chhattisgarh. Aluminium Expansion Project) From October 2010 To Till Now.
Responsibility: Supervision Work for Refractory Bricks & Castables Unloading, GRN Clearing, and Bill Clearing.
Role:
Supervision work for entering of refractory material through plant gate & maintain register for entered refractory materials.
supervision for seeing unloading of refractory material done by client in proper way.
Attending the progress meetings with client.
Checking of Refractory Bricks & Castables which is supplied by Refractory Supplier Company.
Monitoring & Clearing Various Kind of Works like GRN Clear ,Bill Clear, ABG bank Grantee Clear & Many Other Work.
Preparation of completion certificate and submittal to the client for approval.
Checking of invoices prior to submittal to the client.
Capable of Checking and Inspection of refractory materials, Refractory selections.
Taking order from client for requirement of any refractory materials.
Project # 3
Company: Aaditya Construction. –Balco ( Chhattisgarh) - Refractory Manager.
Client: Bharat Aluminium Co. Ltd., - Balco, Korba – Chhattisgarh. )
Balco Plant-1 & 2 Operation Plant) From September 2010 To April 2011*
Responsibility: Manager Work for Refractory Applicator, Human Resource & Quality Controller, Refractory Maintenance of all kind of smelter furnace, Bill clearance & Many other works.
Role:
Mobilizing and demobilizing of site.
Attending the progress meetings with client.
Checking of Refractory Maintenance & Lining Work of Various Furnace like Baking Furnace, Induction Furnace , Ladle lining & Melting & Holding Furnace etc with a team group of 50 nos of man power.
Monitoring & Clearing Various Kind of Works like Refractory lining with Quality work ,Quality Control, Safety , Human Resource , Bill Clear, ABG bank Grantee Clear & Many Other Work.
Checking of prepared progress reports, prior to submittal to the client.
Preparation of completion certificate and submittal to the client for approval.
Checking of invoices prior to submittal to the client.
Capable of Checking and Inspection of refractory materials, Refractory selections.
Process Monitoring, Operating conditions of furnaces and other refractory linings.
Design of refractory, Consumption pattern and Scheduling of Refractory castable lining, brick lining and ceramic blanket & board.
Monitoring of Refractory installation procedures and compliance to Quality Assurance Systems, SOPs, and SMPs.
Advising to supervisors for delivering best quality job.
Project # 4
Company: United Refractory Services. –Kolkata - Refractory Manager.
Client: Vedanta Aluminium Ltd., - Jharsuguda – ( Orissa. ) (VAL Plant-1 Operation Plant) From November 2009 To August 2010
Responsibility: Manager Work for Refractory Applicator, Human Resource & Quality Controller, Refractory Maintenance of all kind of smelter furnace, Bill clearance & Many other works.
Role:
Mobilizing and demobilizing of site.
Attending the progress meetings with client.
Checking of Refractory Maintenance & Lining Work of Various Furnace like Baking Furnace, Induction Furnace , Ladle lining & Melting & Holding Furnace etc with a team group of 75 nos. of man power.
Monitoring the Refractory Lining of Melting Furnace and Insulation works for 10 Nos of New Melting & Holding Furnace in Val Expansion Project.
Clearing of All HR Liabilities as per Orissa govt. rule like Final Payment, PF, Labour License & Many other Works.
Monitoring & Clearing Various Kind of Works like Refractory lining with Quality work ,Quality Control, Safety , Human Resource , Bill Clear & Many Other Work.
Checking of prepared progress reports, prior to submittal to the client.
Preparation of completion certificate and submittal to the client for approval.
Checking of invoices prior to submittal to the client.
Capable of Checking and Inspection of refractory materials, Refractory selections.
Process Monitoring, Operating conditions of furnaces and other refractory linings.
Design of refractory, Consumption pattern and Scheduling of Refractory castable lining, brick lining and ceramic blanket & board.
Monitoring of Refractory installation procedures and compliance to Quality Assurance Systems, SOPs, and SMPs.
Advising to supervisors for delivering best quality job.
Project # 5
Company: United Refractory Services. –Kolkata - Refractory Manager.
Client: Bhusan Steel & Power Limited., - Jharsuguda – ( Orissa.).(Operation Plant) From January 2009 To October 2009*
Responsibility: Manager Work for Refractory Applicator, Human Resource & Quality Controller, Refractory Maintenance Work for Annual Maintenance of Boiler 1 & 2 & Many other works.
Role:
Mobilizing and demobilizing of site.
Attending the progress meetings with client.
Checking of Refractory Lining Work of Boiler 1 & 2 With 300 MW X 2 with a team group of 100 nos of man power.
Monitoring the Refractory Lining of Cast House & PCM as per instruction given by Client..
Clearing of All HR Liabilities as per Orissa govt. rule like Final Payment, PF, Labour License & Many other Works.
Monitoring & Clearing Various Kind of Works like Refractory lining with Quality work ,Quality Control, Safety , Human Resource , Bill Clear & Many Other Work.
Checking of prepared progress reports, prior to submittal to the client.
Preparation of completion certificate and submittal to the client for approval.
Checking of invoices prior to submittal to the client.
Capable of Checking and Inspection of refractory materials, Refractory selections.
Process Monitoring, Operating conditions of furnaces and other refractory linings.
Design of refractory, Consumption pattern and Scheduling of Refractory castable lining, brick lining and ceramic blanket & board.
Monitoring of Refractory installation procedures and compliance to Quality Assurance Systems, SOPs, and SMPs.
Advising to supervisors for delivering best quality job.
Project # 6
Company: United Refractory Services. –Kolkata - Refractory Manager.
Client: Vedanta Aluminium Ltd., - Jharsuguda – ( Orissa. ).
(VAL Plant-1 Operation Plant) From August 08 To December 2008*
Responsibility: Manager Work for Refractory Applicator, Human Resource & Quality Controller, Refractory Maintenance of all kind of smelter furnace, Bill clearance & Many other works.
Role:
Mobilizing and demobilizing of site.
Attending the progress meetings with client.
Checking of Refractory Maintenance & Lining Work of Various Furnace like Baking Furnace, Induction Furnace , Ladle lining & Melting & Holding Furnace etc with a team group of 35 nos. of man power.
Monitoring the Refractory Lining of New Hot Metal Ladle with 60 Nos.
Clearing of All HR Liabilities as per Orissa govt. rule like Final Payment, PF, Labour License & Many other Works.
Monitoring & Clearing Various Kind of Works like Refractory lining with Quality work ,Quality Control, Safety , Human Resource , Bill Clear & Many Other Work.
Checking of prepared progress reports, prior to submittal to the client.
Preparation of completion certificate and submittal to the client for approval.
Checking of invoices prior to submittal to the client.
Capable of Checking and Inspection of refractory materials, Refractory selections.
Process Monitoring, Operating conditions of furnaces and other refractory linings.
Design of refractory, Consumption pattern and Scheduling of Refractory castable lining, brick lining and ceramic blanket & board.
Monitoring of Refractory installation procedures and compliance to Quality Assurance Systems, SOPs, and SMPs.
Advising to supervisors for delivering best quality job.
Project # 7
Company: United Refractory Services. –Kolkata – Site In-charge.
Client: Jindal Steel & Power Limited., - Raigarh – ( Chhattisgarh ).
( Operation Plant) From January 2008 To June 2008*
Responsibility: Supervision Work for Refractory Applicator, Human Resource & Quality Controller, Refractory Maintenance Work for Blast Furnace, Lime Kiln, Cast House, Ladle & PCM Maintenance etc.
Role:
Mobilizing and demobilizing of site.
Attending the progress meetings with client.
Checking of Refractory Lining & Maintenance Work for Shut Down job of Blast Furnace, Lime Kiln, Cast House, Tarpedo Ladle with 300 MT, Ladle Lining, Daily Maintenance of PCM & other site with a team group of 30 nos of man power.
Monitoring the Refractory Lining of Cast House & PCM as per instruction given by Client..
Clearing of All HR Liabilities as per Orissa govt. rule like Final Payment, PF, Labour License & Many other Works.
Monitoring & Clearing Various Kind of Works like Refractory lining with Quality work ,Quality Control, Safety , Human Resource , Bill Clear & Many Other Work.
Checking of prepared progress reports, prior to submittal to the client.
Preparation of completion certificate and submittal to the client for approval.
Checking of invoices prior to submittal to the client.
Capable of Checking and Inspection of refractory materials, Refractory selections.
Process Monitoring, Operating conditions of furnaces and other refractory linings.
Design of refractory, Consumption pattern and Scheduling of Refractory castable lining, brick lining and ceramic blanket & board.
Monitoring of Refractory installation procedures and compliance to Quality Assurance Systems, SOPs, and SMPs.
Advising to supervisors for delivering best quality job.
Project # 8
Company: United Refractory Services. –( Kolkata) - Site In- charge.
Client: Bharat Aluminium Co. Ltd., - Balco, Korba – Chhattisgarh. ).
(Balco Plant-1 & 2 Operation Plant) From May 07 To December 2007*
Responsibility: Supervision Work for Refractory Applicator, Human Resource & Quality Controller, Refractory Maintenance of all kind of smelter furnace, Bill clearance & Many other works.
Role:
Mobilizing and demobilizing of site.
Attending the progress meetings with client.
Checking of Refractory Maintenance & Lining Work of Various Furnace like Baking Furnace, Induction Furnace , Ladle lining & Melting & Holding Furnace etc with a team group of 20 nos of man power.
Monitoring & Clearing Various Kind of Works like Refractory lining with Quality work ,Quality Control, Safety , Human Resource , Bill Clear, ABG bank Grantee Clear & Many Other Work.
Doing Many time Major Shut Down job in Baking Furnace & Melting Furnace.
Checking of prepared progress reports, prior to submittal to the client.
Preparation of completion certificate and submittal to the client for approval.
Checking of invoices prior to submittal to the client.
Capable of Checking and Inspection of refractory materials, Refractory selections.
Process Monitoring, Operating conditions of furnaces and other refractory linings.
Design of refractory, Consumption pattern and Scheduling of Refractory castable lining, brick lining and ceramic blanket & board.
Monitoring of Refractory installation procedures and compliance to Quality Assurance Systems, SOPs, and SMPs.
Advising to supervisors for delivering best quality job.
Project # 9
Company: Nu Calcutta Construction Company–( Kolkata) - Site In-charge.
Client: Bharat Aluminium Co. Ltd., - Balco,Korba – Chhattisgarh. ).
(Balco Plant- 2 Operation Plant) From May 05 To April 2007*
Responsibility: Supervision Work for Refractory Applicator, Human Resource & Quality Controller, Refractory Maintenance of all kind of smelter furnace, Bill clearance & Many other works.
Role:
Mobilizing and demobilizing of site.
Attending the progress meetings with client.
Checking of Refractory Maintenance & Lining Work of Various Furnace like Baking Furnace, Induction Furnace , Ladle lining & Melting & Holding Furnace etc with a team group of 15 nos of man power.
Monitoring & Clearing Various Kind of Works like Refractory lining with Quality work ,Quality Control, Safety , Human Resource , Bill Clear, ABG bank Grantee Clear & Many Other Work.
Checking of prepared progress reports, prior to submittal to the client.
Preparation of completion certificate and submittal to the client for approval.
Checking of invoices prior to submittal to the client.
Capable of Checking and Inspection of refractory materials, Refractory selections.
Process Monitoring, Operating conditions of furnaces and other refractory linings.
Design of refractory, Consumption pattern and Scheduling of Refractory castable lining, brick lining and ceramic blanket & board.
Monitoring of Refractory installation procedures and compliance to Quality Assurance Systems, SOPs, and SMPs.
Advising to supervisors for delivering best quality job.
Project # 10
Company: Nu Calcutta Construction Company–( Kolkata) - Supervisor.
Client: Bharat Aluminium Co. Ltd., - Balco,Korba – Chhattisgarh. ).
(Balco Expansion Project Plant- 2 ) From June 2003 To March 2005*
Responsibility: Supervision Work for Refractory Applicator, Human Resource & Quality Controller, Refractory Lining Work of 2 Nos of New Anode Baking Furnace.
Role:
Mobilizing and demobilizing of site.
Checking of Refractory Lining Work of 2 Nos. of new anode baking furnace with a team group of 80 nos of man power.
Monitoring & Clearing Various Kind of Works like Refractory lining with Quality work ,Quality Control, Safety , Human Resource .
Checking of prepared progress reports, prior to submittal to the client.
Monitoring of Refractory installation procedures and compliance to Quality Assurance Systems, SOPs, and SMPs.
Project # 11
Company: Larsen & Turbo –Division( Kolkata) - Store Keeper.
Client: Bharat Aluminium Co. Ltd., - Balco, Korba – Chhattisgarh. ).
(Balco Expansion Project Plant- 2 ) From July 2002 To May 2003*
Responsibility: Store Keeper Work for Refractory Material Entry through Gate , Maintained Daily wise Register , Entry of Refractory Material List Update in Computer & Location Wise Arrange Refractory Bricks , Castable, Ceramic Fibre, DB Plate & Anchor etc.
Role:
Mobilizing and demobilizing of site.
Store Keeper work for entering of refractory material through plant gate & maintain register for entered refractory materials.
Supervision for seeing unloading of refractory material done by client in proper way.
Attending the progress meetings with client.
Checking of Refractory Bricks & Castables which is supplied by Refractory Supplier Company.
Daily Update of Refractory Material Supplied to Contractor entry in computer.
Arranged Bricks & Castable as per drawing provided by Balco.
Contact this candidate