RONALD LOEBKER
**** *** ** **, ******, OH *****
rhooym@r.postjobfree.com
PROFESSIONAL EXPERIENCE
Consultant, 2011
Loebker Contracting Ripley, Ohio
Independent machinery service contractor,
Plant management and continuous improvement consultant,
Continuous Improvement Director/Operation Manager, 2008-2010
Seal-Tite Hillsboro, Ohio
$30M manufacturer of residential and commercial HVAC duct and pipe
Led the logistics, receiving, safety, maintenance, product improvement, procurement and cost reduction departments of a 142K square foot facility with 119 hourly manufacturing employees and 6 direct reports
Accomplishments:
• Implemented order audits in the pre-shipping area which decreased billing and shipping errors by 100%
• Communicated directly with customers to re-design products to meet changing needs
• Using Lean Concepts; changed the manufacturing methods on families of parts to reduce cost
• Re-organized the outside vendor program by building on a Lean Kan Ban pull system
Materials/Operations Manager, 2006-2008
Littleford Day, Incorporated Florence, Kentucky
$12M manufacturer of industrial mixers, dryers and reactors
Led the material procurement, inventory control, production control, logistics, maintenance and safety departments of a 50 person manufacturing facility utilizing 5 direct reports in a 100K square foot facility
Accomplishments:
• Implemented manufacturing coordination meetings for Logistics, Purchasing, Inventory Control, Production Control and Manufacturing to remove communication barriers between the disciplines
• Using the Lean Critical Path Method (CPM) reduced equipment manufacturing time by 20%
• Reduced lead times and achieved 88% on time shipping for parts orders
Production Manager, 2004-2006
Emerson Power Transmission Maysville, Kentucky
$28M sheave manufacturer
Led the operations, production and loss prevention of a 115K square foot, 82 person sheave and pulley manufacturing facility with a staff of 6, including engineers, supervisors and schedulers
Accomplishments:
• Reduced shipping costs from $825.00 to $200.00 per week by renegotiating the shipping contract
• Eliminated and prosecuted an eight person theft ring, ending an estimated loss of $500K over 5 years
• Initiated the first “Lights out Manufacturing” utilizing robotic arms and automated machinery
• Reduced standard set up time from 8 hours to 30 minutes for the Fractional Horse Power Sheave line
• Reduced annual costs by 15% using Lean initiatives and 5-S programs
Productivity Specialist, 1999-2004
Littleford Day, Incorporated Florence, Kentucky
$18M manufacturer of industrial mixers, dryers and reactors
Worked directly for the Vice President of Manufacturing as production manager, provided oversight and direction for 8 shop supervisors and 4 operations personnel of a 100K square foot facility, focused on cost reductions and loss prevention while maintaining or increasing product quality and throughput
Accomplishments:
• Led a 6 month project to identify waste and reduce cost, which culminated in decreased manufacturing costs by $450K annually
• Redesigned the manufacturing areas to optimize floor space and increase efficiencies
• Located and developed international manufacturing facilities for Littleford equipment
• Supervised initial equipment manufacturing in Brazil and Hungary and one year later select models were produced at 1/3 of the cost of domestic production with an average savings of $25K per machine
Production Manager, 1997-1998
The Ripley Corporation Ripley, Ohio
$5M, 20K square foot, industrial oven and custom machine fabricator
Consultant, 1995-1997
Loebker Contracting Ripley, Ohio
Contract brazing machine manufacturing and sales
Manufacturing Engineer / Contract Brazing Manager / Sales, 1991-1995
Harris / Shinwa / Nikko International, Division of J.W. Harris Cincinnati, Ohio
$2M, 10K square foot automated brazing machine manufacturer supplying brazing machines to Tier 1 automobile manufacturers
• Trained in Japan to follow Japanese process and philosophy
EDUCATION / CREDENTIALS
Education
• BA Industrial Technology, Kent State University, Graduated 1990, Financed 100% of education
Management
• Six Sigma Green Belt Training, The International Society for Six Sigma and Process Management, LLC, Cincinnati, Ohio
• Lean Training, Emerson Electric, St. Louis Missouri
• Communicative Managers Training, Emerson Electric, St. Louis Missouri
Certifications
• Certified ASME Welder, Division I Section 8, TIG and MIG up to ” thick Carbon and SS, 2000-2004
INTERNATIONAL EXPERIENCE
Developed and initial start up of International Manufacturing Vendors
• Brazil 2001- 2004
• Hungary 2002
• Mexico 2004
MILITARY SERVICE
Captain
US Army, Reserve
Captain, Civil Affairs, “A” Team, Assistant Team Leader, Civil Affairs Officers Advanced Course, Ft. Bragg North Carolina
• Mission - go into post battle territory and set up infrastructure and medical facilities to support the civilian population
• Top Secret Security Clearance
• Responsible for the training and deployment of an eight-man special operation team
Captain, Engineer Corp, Company Commander, Engineers Officers Advanced Course, Ft. Leonard Wood, Missouri
• Mission - build roads, airfields and combat base infrastructure
• Responsible for a Combat Heavy Engineer Company to include 148 combat engineer soldiers and $8M of equipment and material.
First Lieutenant, Field Artillery, Executive Officer, Field Artillery Officers Advanced Course, Ft. Sill, Oklahoma
• Mission provide safe, accurate, timely artillery fire in support of the Corp mission,
• Top Secret Security Clearance
• Responsible for a 128 man, 6 gun, Eight-inch Self Propelled (nuclear capable) Howitzer Battery.