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Metallurgical Engineer

Location:
Gwalior, MP, India
Salary:
200000
Posted:
September 27, 2011

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Resume:

RESUME

Prem Prakash Choudhary

Mobile No..+91-099********

qv8qrk@r.postjobfree.com, qv8qrk@r.postjobfree.com

Career Objective - To provide customer focus, understand their requirement and develop process through analysis and self development which will ensure customer delight and enable the organization to be more competitive and profitable in these challenging economic times.

Professional Qualification:

B.E (Metallurgical Engineering) from B.I.T Sindri (A Govt. Engg College) in year 2000.

Work Experience

Presently working with Jamna Auto Industries Ltd (JAI), Dy.Manager (QA)

Looking after the quality assurance part & experienced in Heat Treatment, New product development customer relation management, raw material inspection , TQM,TS/16949 all QC tools PPAP FMEA, Quality circle,7QC tools poka-yoke,5S & Kaizen and other manufacturing process. Supplier quality assurance , customer complaint handling , Steel Mill Assessment & Approval of steel supplier

Knowledge of various International standard ASTM, DIN, JIS, IS

Incoming Raw Material Inspection (steel & different type of alloy steel product)

Heat Treatment In Charge -. Handling all process like Hardening, Tempering, Normalizing, Spheroidised Annealing & all furnaces like walking Beam, Pit type, Continuous furnace etc.

Laboratory In charge-Handling laboratory function & all type of testing Hardness (Brinnel Rockwell & Vickers, Tensile, Metallurgical, Crack detection, profile projector magnascope & Failure Analysis of failed part , warranty analysis & their corrective action

Company Profile

Jamna Auto Industries manufactures of springs for Automobiles. These suspension springs are essential for better riding comfort ability of vehicle.

JAI’s products are used by major Automobile Manufacturers in as well as in various countries as Original Equipment. It also designs and manufactures customized leaf and parabolic springs for its major OE customers.

Tata Motors Ltd. United Diesel (UD) ,Volvo Eicher,Asia Motors Works (AMW) Motors, Ashok Leyland ,Maruti Suzuki, General Motors, Force Motors, Taco Hendrickson , Man force

Jamna Auto has five multi-location technically advanced plants and ranks Third biggest manufacturers of leaf and parabolic springs in the world.& No 01 in India.

Previous WORK EXPERIENCE

Ø Worked as a Astt. Manager (Quality Assurance) in BHUSHAN STEEL LTD., SAHIBABAD(GHAZIABAD) since May 2001 to 2007

COMPANY PROFILE

Ø An ISO 9002 & QS 9000 certified company with a total turnover of Rs.2500 crore is leading the technological revolution in Indian cold rolling mill and galvanizing units. It is the India’s largest (in the secondary sector) and the only CR steel plant with a line to manufacture Cold Rolled Coils and Sheets up to a width of 1710 mm as well as Galvanized Steel Coils & Sheets up to width of 1250mm. The company currently has a capacity to produce 500000 MT/Annum of Cold Rolled Steel & out of that 250000MT/Annum of Galvanized Steel and rest are cold rolled closed annealed sheets. Its major customers are MARUTI, LML, LG, VIDEOCON, BPL, ELECTROLUX, YAMAHA, HONDA, FORD, ASHOK LEYLAND, WHIRLPOOL, L&T, BIRLA AIRCON, RASANDIK, TELCO, DAEWOO, GODREJ, TOYOTA etc…

RESPONSBILITIES

• Material Inspection – Inward HR coil inspection (Chemistry and Mechanical Properties.(Y.S, T.S, %Elong. Rockwell, Rockwell cum Superficial, Vickers Hardness tester M/C,ECV Value, roughness tester,

• Process Inspection – Process Control at different stages at 2 HI Skin Pass Mill, CR Slitter and Cut to Length Machines (CTL).

• Visual inspection of the Cold Rolled and Galvanized Steel and Sheets and Performing various tests like coating, cupping value, ultimate tensile strength, yield strength, % elongation, hardness etc. to ensure about the quality of steel sheet as per customer’s requirement and visual Inspection of various types of defects like waviness, buckle, swelling, dents, black spots, flux patches, pitting, pinching, roll in scale, nozzle line, scratches etc. in Galvanized Sheets.

• Understanding customer needs and facilitating R&D to convert customer requirements into engineering specifications.

• Replanning of the low-grade steel coils manufactured with the help of PPC Department.

• Problem diagnosis to improve quality by using statistical techniques likes and SPC.

• Daily assurance of quality in in-house manufacturing using Pareto chart analysis and control charts.

• Handling customer complaints like Samsung, Honda, JBM Auto, Electrolux, Yamaha through analysis and improvements through

Industrial Training: 4 weeks Vocational training in Bokaro Steel Plant (SAIL).

Project Work Done: Review of Corrosion and its prevention.

Worked with TUV SUD South Asia Ltd , in New Delhi Office (A German MNC). It’s a third party inspection and Certification body , Worked as an Engineer From December 2000 To May 2001.

JOB RESPONSIBILITIES:

1.Third party inspection: Third party inspection for various engineering goods, fabricated and welded parts, boilers& pressure vessels, power plants, procurement inspection,predespatch inspection,inprocess /stage inspection, site inspection for material identification, MTC review, physical testing, NDT review& witness, leak testing etc., as per IS,BS,ASTM,ANSI,DIN,JIS Standards. .

Field of Interest:

1.Quality control.

2. Foundry Technology.

3.Heat Treatment.

4.Iron and Steel Making.

5.Mechanical Metallurgy.

Computer Proficiency:

Operating system: : Dos, Windows

Languages: : C, C++.

Personal Details:

Father’s Name : Mr.Dhirendra Choudhary

Date of Birth : 01.03.1977

Sex / Marital Status : Male/ married.

Hobbies : Playing cricket and Chess.

Present salary 6.20 lacs /annum

Expected Salary Negotiable

DECLARATION: I HEREBY DECLARE THAT ALL PARTICULARS GIVEN ABOVE ARE TRUE TO THE BEST OF MY KNOWLEDGE AND BELIEF.

DATE :

PLACE:

( Prem Prakash Choudhary)



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