Design Engineer Mechanical
Resume:
Bryan Kearse
Raleigh, NC *****
*******@****.***
PROFESSIONAL OVERVIEW
Profile Headline: Experienced mechanical design engineer seeking new opportunity.
Career Objective: Develop innovative, game-changing technological products for consumer and industrial use.
Snapshot of Experience: Mechanical design engineer with 5 years experience at a variety of manufacturing and R&D companies. Completed Graphic Communications Minor at NC State University – a challenging program that focuses on all aspects of the product design and documentation process using SolidWorks and supporting software. My exposure to a wide variety of industries as a mechanical designer has kept my eyes open to multiple solutions to the same engineering problem. I approach an engineering project with the attitude that the solution is already available, but an innovation is what we want to achieve. Therefore, I strive to use a multi-disciplined approach to create a robust, innovative, yet cost-effective solution to complex challenges. I value high levels of organization and flexibility to optimize workflow and quick, concise communication to maintain or exceed project milestones.
WORK HISTORY
Becton-Dickson Technologies (BDT) – Biosense Group
July 2012 – Present Mechanical Design Engineer RTP, NC
Hired as a contractor to support TB Diagnostics program - The goal of the BDT TB Diagnostics program is to develop cost-effective, rapid and easy to use in-vitro TB diagnostics that enable faster diagnosis and more effective treatment of TB and other diseases most prevalent in the developing world (Malaria and HIV/AIDS).
Protochips Inc.
November 2010 – June 2012 Mechanical Design Engineer Raleigh, NC
Protochips enables the testing of nano-materials, compounds, processes and biologicals in real operating conditions with our novel technology. Their products provide high resolution imaging and analysis of reactions in real-time. Hired as lead mechanical design engineer for research and product development projects. Develop and test models of alternate designs and processing methods to assess feasibility, operating condition effects, possible new applications and necessity of modification. Conducted design for manufacturability, assembly, and serviceability of products. Collaborated with the Operations Manager to develop, coordinate, and monitor all aspects of production, including selection of manufacturing methods, fabrication, and operation of product designs. Reported to Director of Engineering.
XinRay Systems LLC
December 2007 - November 2010 Development Design RTP, NC
XinRay Systems is a wholly owned company of Xintek, located in the heart of the Research Triangle Park in North Carolina. The company develops and manufacture multi-pixel x-ray sources for a broad range of applications including diagnostic medical imaging, homeland security and industrial inspection. Hired as head mechanical design engineer for research device development utilizing Solidworks CAD software. Manage machine shop and vendor relations in an effort to constantly reduce cost. Implement PDM and inventory system to manage product life cycle. Research effective solutions to design and quality challenges. Supervised the daily tasks of part-time CAD technician and coordinated project deliverables with three project managers. Reported to Director of Engineering.
Montec, Inc. – Applied Technology Group – GlaxoSmithKline
April 2007-December 2007 Associate Mechanical Designer RTP, NC
The Applied Technology Group identified and developed innovative technologies that enabled new science, increased business efficiency and facilitated new product and process development. Montec, Inc. was an in-sourced prototyping and machining company for the group utilizing an on-campus lab for fabrication and design development. Hired as mechanical design support for pharmaceutical and chemical development projects.
EDUCATION
North Carolina State University Bachelor's Degree Graduation Date: May 2009
Major: STS - Mechanical Engineering
Minor: Graphic Communications
SKILLS
SolidWorks: Advanced (7 yrs)
• Completed CSWA Exam - (Certified Solidworks Associate).
• Developed and optimized complex assembly simulations using Solidworks SimulationPro by combining thermal and static studies for multiple configurations.
• Developed complex surface models for plastic injections molds.
• Trained to implement and maintain PDMWorks management system.
• Created detailed or simplified engineering reports depending on end user requirements.
Machining and Welding: Intermediate (5 yrs)
• Hands-on exposure and extensive knowledge of various machining (CNC Lathe and Mill, Sinker and Wire EDM, Waterjet, Chemical Etching, Laser and Plasma Cutting) and welding methods (MIG, TIG, Laser).
• Solid understanding of best-practice part setups for a variety of engineered materials (stainless steels, copper, ceramics, fused quartz, refractory metals and alloys, etc.)
• Specialized in machining of 304 stainless steel with focus on high-precision part stability. Studied best design approach for reproducibility of flat geometries exposed to large-temperature gradient environments.
Other:
• Advanced understanding of component annealing processes and their effects on part geometry and machinability.
• Trained, tested, and certified on proper use of ISO and ANSI GD&T standards.
• Familiar with CAD/CAM integration techniques and best practices for part quotation methodologies.
• Above average experience using metrology equipment and protocols.
• Well-networked with local and national machine shops and aware of their limitations in terms of production volume and machining abilities.
• Hands-on prototyping experience - thousands of hours in lab and manufacturing environments troubleshooting and modifying prototypes through all phases of mechanical and electrical development.
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