Plant Manager/Operations Director
Resume:
Tony Shen
Saratoga, CA *****
Phone: 408-***-****
E-Mail: pjm286@r.postjobfree.com
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SUMMARY OF QUALIFICATIONS
Lead Manufacturing Operations/Lean Manufacturing Team @ Multiple Manufacturing Sites, with a high level of efficiency, integrity, and enthusiasm, striving to achieve excellence in all endeavors. Be a creative and proactive leader of the management team, focused on continuous improvement. Provide exceptional support to customers, team members, and shareholders.
• 15+ years of Manufacturing, Lean Manufacturing, Engineering, Supply Chain, and Logistics experience within Auto, Aerospace, Medical, Computers, Semiconductor and Telecom industry.
• Product Experience with Semiconductor MEMS Sensor, RF/Microwave Amplifier, Fiber-Optical Component & Module, Tunable Laser, Transceiver, and Computers (also include-Mother boards, Battery, Fans, IC/ASIC, and Cable/Connector/Adapter.)
• Hand-On Manufacturing Processes: Semiconductor Processes, CNC Machining, CAD/CAM/CMM, Plastic Injection Molding, Metal Stamping, Tooling Manufacturing, PCB/PCBA, LCD/LCM, ICs, Sensors, SMT, Die Bonding, Box/Module Build, and Testing.
• Responsible for Safety, Production, Materials, Procurement, Demand/Planning, Quality, Resources, Budget, Delivery-On-Time, Cost Estimation/Cost Control, Inventory Management, Change Management, Objectives and Continues Improvement Initiatives. Ensure Lean Manufacturing System in all functional areas, and sustainable.
• Strong technical background: MS in Manufacturing Engineering & BS in Mechanical Engineering.
• Implement and maintain operations standards, quality system (ISO & TS) and Lean Manufacturing/Value Stream/TPS.
• Provide technical and operational recommendations to support productivity, materials, quality, labor and customer satisfaction.
• Collaborate with Sales/Marketing and Product Development to optimize sources for NPI (New Product Introduction) and existing product lines.
• Coach, develop and mentor a core team, which includes QA/QC/RMA, Project Managers, Engineering Managers, Document Control, NPI and Lean Manufacturing, to achieve business goal and cost reduction.
• Lead Kaizen events, monitor progress status and share the final result.
• Focus at DFX & ECOs, monitor cancellations & expedites, and prevent excessive & obsolete materials.
• Monitor operations performance achievements: Safety, Strategic Vendor Relationship, Cost Reduction, Reduced Cycle Time, Lower Inventory and Reduced Lead Time.
• Lead cross-functional improvement with internal and external teams.
• Performance review, employee relationship activities, and correct actions.
• Experience with MRP/ERP, ECR/ECO, SPC, PPAP, APQP and RMA/FMEA.
• Fully capable to read, speak and write in Mandarin/Chinese.
• Excellent leadership, analytic and communication skills.
• Self motivated and great at motivating others.
• Detail oriented and goal driven.
• U.S. Citizen.
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EXPERIENCE
SMI., (A Semiconductor Sensor and Module Manufacturer, which services Auto, Medical, and Defense/Aerospace industry. Employee=650.)
2007-Present
Sr. Manufacturing Operations Director
• Develop and implement “Best in Class” planning and operations processes based on Lean Methodology.
• Lead and implement Lean Manufacturing/Six Sigma/5S/Kaizen.
• Lead and implement continues improvement with domestic manufacturing and EMS/CMs.
• Focus @ 100% quality products, customer satisfaction and monitor On-Time-Delivery.
• Implement demand, supply and inventory management. Analysis yield and scrap rate.
• Lead and support NPI and collaborate with internal and external personnel.
• Develop and implement internal/external expansion strategy include: capacity, resource and capital equipment.
• Establish and maintain management trainings, documentations, procedures and production standards.
• Improve and formalize manufacturing quality systems such as ISO, TS, etc.
• Develop and implement overall planning/manufacturing cost reduction programs.
• Support Monthly Build Plan and prioritize weekly tasks to achieve on time delivery commitment.
• Monitor daily reports and work with all teams (24/7) to ensure productivity and efficiency.
• Focus @ weekly starts, to prevent any schedule delay.
• Work closely with Finance, Procurement, and Warehouse to ensure cost control and solve variance.
• Monitor new equipment installation and new process development and follow up all cost and capacity justification.
• Ensure all manufacturing and maintenance procedures, control cards, and training records are in placed.
• Introduce proactive plan whenever needed.
Major achievements:
• Keep excellent team work and fully support NPI projects.
• Improve customer satisfaction.
• Scrap and RMA reduced dramatically.
• Cost saving goal achieved and wip inventory level lowered.
• Transfer multiple products to lower cost Asia manufacturers.
Bookham/New Focus (A RF/Wireless/Fiber Optics Telecom Modules Manufacturer, which services Telecomm and Defense/Aerospace industry. Employee=2,500)
1999-2007
Manufacturing Operations Director
• Develop budgets, recruit new talent, and streamline procedures.
• Lead and implement Lean Manufacturing/Six Sigma/5S/Kaizen.
• Focus on cost reduction, Yield improvement, and On-Time-Delivery.
• Implement cross-training for all individuals and monitor results.
• Team up with all necessary personnel to improve internal and external (Asia) manufacturing processes.
• Support new product introduction and testing.
• Monitor required export license.
• Manage and implement manufacturing yield and cost improvement programs.
• Lead and solve technical problems and implement proactive plans.
• Develop, implement and improve manufacturing assembly and test processes.
• Formalize and improve existing SPC in support of yield tracking system.
Umax Corp. (A Scanner, Server, Desktop and Notebook Computer Manufacturer.) 1995-1999
Manufacturing and Supply Chain Manager
• Develop and implement manufacturing and supplier quality management system.
• Drive cost reduction goals for both product and inventory level to insure gross margin.
• Implement and improve manufacturing and supply chain strategies to support growth.
• Interface with Engineering, Sales and Finance to insure streamlined interactions.
• Ensure COGS expense at or under budget.
• Develop and implement BOM and MRP management system.
• Implement and improve supply chain and logistics strategies to reduce cost.
• Monitor all levels of inventory and support product cost analysis.
Altec Technologies (A Desktop and Notebook Computer Manufacturer.) 1990-1995
Sr. Manufacturing Engineer, Mechanical Engineer
• Develop and implement assembly and testing procedures.
• Implement and improve manufacturing process and product quality.
• Design and process failure mode effect analysis.
• Cross training Tech/Operator to have proper assembly and testing processes.
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EDUCATION
MS in Manufacturing Engineering, Utah State University, Logan, Utah.
BS in Mechanical Engineering, Tamkang University, Taipei, Taiwan.
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SKILLS
• MS Word, Excel, Power Point, Project, Outlook and Visio. ERP/SAP.
• SPC, BOM, ECN, FA, MRB, MRP, ISO, FMEA, and Lean Manufacturing.
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