Project/Production Manager

G. RAJA

Mobile: 098******** E-Mail: ********@*****.*** / *********@**********.***

SKILL SET

Project Management

Spearheading activities involving working out various requirements, monitoring overall project operations and ensuring timely completion. Managing complete planning & implementation of new projects.

Coordinating projects for the set standards with accountability for strategic utilization & deployment of available resources to achieve organisational objectives.

Monitoring project schedule and handling costing, budgeting & planning for cash flow requirements.

Production Operations

Developing & implementing production plans as per sales and pending orders.

Managing production operations involving preparation of production plans to ensure timely accomplishment of production targets within the time & cost parameters.

Coordinating the entire product development including requirement analysis, finalisation of specifications, process designing and testing; reviewing engineering drawings, technical specifications and cost estimates.

Process Improvement

Managing complete calibration, inspection, repair & maintenance of equipments according to technical procedures.

Generating schedules for routine maintenance, calibration and troubleshooting on a regular basis for higher productivity and efficiency.

Controlling processes, foreseeing performance bottlenecks and taking corrective measures to avoid the same; identifying nonconforming products to process further seek necessary approvals.

Purchase / Vendor Development

Preparing schedule from the stage of purchase to vendor development mentioning exact delivery period; identifying requirement of raw materials & vendor items as per customer schedule available inventory.

Determining the requirement of material.

Following up for vendors and conforming the availability of material; holding direct technical discussion with vendors for finalization of orders & commercial terms; undertaking reconciliation of vendor rejection.

Quality Control

Developing a framework of quality standards, procedures & systems and overseeing smooth implementation in shop floor and at Supplier end.

Mapping quality assurance process, conducting requirement gathering, studying and analyzing workflow to design solutions; promoting quality and performance improvement throughout the organisation.

Assessing the performance of vendors based on various criterions such as percentage for rejections, quality improvement rate, etc.; planning & carrying out process audits at vendor’s end.

Rejecting materials found nonconforming and collaborating with the supplier and project supplier quality personnel to identify a course of action to achieve satisfactory disposition of disclosed non-conformances.

Ensuring tests and inspections are properly understood, carried out end evaluated and that product modifications are investigated if necessary; supporting PPAP Audit at Supplier end; also conducting process capability studies.

Undertaking customer complaint analysis; undertaking APQP status review on a periodical basis.

Preparing and maintaining documentation such as NPD Documentation (PPAP, SPC, MSA, CP, FMEA, PFD, PSW, etc). CP, FMEA, PFD, WI, etc.

Team Management

Leading a team of around 350 People. Training & Developing of Team members in Spray and Repair skills.

Developing of leaders in problem solving & analytical abilities.

CAREER RECORD

Since Sep’03 working with Toyota Kirloskar Motor Ltd., Bangalore as Deputy Manager - Production, Quality Assurance, Engineering and Project Activities

Projects Executed

3 Projects of Paint shop – Innova Launch, Corolla Altis Launch and New Plant (Process & Manpower) establishment for new model Etios.

Training Attended

Trained in Toyota Production Systems Toyota Motor Corporation, Japan.

Significant Contributions

Production targets achieved on daily and Monthly basis. Overall Efficiency exceeded more than 94 %.

Reduction in rejection rate from 10% to 2% in Plastic painted parts.

Production capacity improved (8%) by identifying and resolving the error in the logic of oven baking cycle timing.

Lean production establishment by layout and In-process stock modification.

Development of jigs, tools and checking fixtures. Process preparation based on Cycle time and Tact Time.

Development of Spray skill through structured Training.

Steered the implementation and management of Dust Reduction Activities.

Developed NDC condition thro’ QA Network for Zero water leak condition.

Played a stellar role in reducing major field complaints related with Rattling Noise in Roof; also eliminated chronicle defects and enhanced the quality.

Logistics Safety Improvement and VOC Improvement in Paint Shop.

Demonstrated excellence in establishing Fire Safety Management and Training System for critical areas.

Successfully conducted Global VOC Conference as No. 1 in VOC Reduction Activities among Toyota affiliates.

Represented TKM in National Safety Day Celebrations and won first prize for implementation of best fire safety practices in Paint shop.

Jun’98 – Sep’03 worked with TVS Motor Company Ltd., Hosur & Mysore Plants as Asst. Manager - Project, Production and Quality Assurance

Projects Executed

3 Projects of Paint Shop - Spectra, Scooty Shifting from TSL, Hosur to TSL, Mysore Plant, Moped Shifting.

Installation and Commissioning of Internal Painting Equipment for Mufflers.

Significant Contributions

Holds the distinction of enhancing the productivity of Plastic Painting Line upto 26% by rearranging the Hangers.

Played a stellar role in improving the Painting Process by:

• Developing an Inspection System for Painted Components and Process.

• Implementing around 100 methods improvements and 50 Poke Yoke (Mistake Proofs) in Paint Shop.

Excellent track record of reducing process scrap by preventing falling of components in tanks during pretreatment.

Appreciation Received

Attained Double Promotion.

SCHOLASTICS

Bachelor's Degree in Chemical and Electrochemical Engineering from Central Electro Chemical Research Institute, Karaikudi, Tamil Nadu with 68.06% marks in 1998.

Cleared Rastrabasha Exam conducted by Dhakshina Bharat Hindi Prachar Sabha.

TRAINING ATTENDED

Undergone In-plant Training at Addission Paints and Chemicals Ltd., Chennai.

PAPER PRESENTED

Presented a Paper on The Dynamic Performance of Molten Carbonate Fuel Cell in Power Generation Systems during Science Day Celebrations conducted by ETA (Electro Chemical Technologist) Association.

IT SKILLS

Languages : BASIC, FORTRAN, PASCAL, C, and C++ Operating Systems : UNIX, MS DOS and MS Windows

PERSONAL DOSSIER

Date of Birth : 28th April 1977

Current Address : 37, 7th Main, 4th Cross, Shubhash Nagar, Kengeri Upanagara, Bangalore - 560060

Permanent Address : 6-3/33B, North Street, Singampunari, Sivaganga District - 630502

Language Known : English, Tamil, Hindi, Kannada and Japanese (Basic)

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