GSK VENKATA RAMANA

Manager - Product & Process Engineering & Development

E-mail: p9dag7@r.postjobfree.com

Mobile: 098********/084********/095********

Exceptionally talented, performance driven engineering professional with

manufacturing experience seeking a job in lead position in Aerospace Design

& Manufacturing.

* 8 years in Tool design & manufacturing in Aerospace sector.

* 6 years in design/manufacturing for automotive and utility

sectors.

* 3 years 10 months in SPM Assembly and Maufacturing.

* Experience in serving esteemed clients like in Aerospace like

Pratt & Whitney, Hamilton Sundstrand, Chengdu Aerotech, A.C.T.S.,

T.O.S., HAL Bangalore, and in automotive like Ford, Escorts &

Mahindra.

EDUCATIONAL QUALIFICATIONS

* Post Graduate in Tool Design from CITD, Hyderabad. 1999 TO

March, 2001

* Graduate in Mechanical Engineering (A.M.I.E) March, 1990

PROFESSIONAL SUMMARY

Manager, Product & Process Engineering & Development 06-10-2010

onwards

General Optics Asia Ltd., Pondicherry.

Freelance Design Consultant for SMEs Feb, 2010

to Sept' 2010

Employer: Infotech Enterprises Limited, Hyderabad 11-02-2002

to 1-02-2010

Last Position held: Project Leader

Employer: Siri Engineering, Moosapet, Hyderabad 5-10-1995

to 6-11-1999 Design Engineer

Employer: Aristo Preci Machines (P) Ltd. Hyd 20-10-1992

to 10-08-1995

Engineer (Assembly & Design)

Employer: H.M.T. LTD, Hyderabad 16-09-1990

to 15-09-1991

Graduate Apprentice

CORE SKILLS

* Expertise in Design & manufacturing of Aerospace engine operating

tools, Engine Ground Handling Equipment for engine modules, Jigs

& Fixtures, Gages, Inspection fixtures etc.

* Good at Concept development, Assembly Layout preparation, detail

design & producing manufacturing drawings with BOM.

* Ability to understand and convert customer specifications and

convert the requirement in to manufacturing drawings.

* Suitable material selection based on the functionality and

application of the product.

* Geometrical Dimensioning & Tolerance (GD&T) application and

interpretation. Tolerance stack-up analysis.

* Design Failure Analysis through manual calculations for load

bearing members, analysis of failure methods and design

improvements for optimum performance & DFM.

* Working knowledge on Design considerations and design

calculations pertaining to Bearings, Gears, Weld structures,

Nozzles, Flange Design and Stator & Rotor Discs.

* Good Knowledge on manufacturing processes, process design &

documentation.

* Manufacturing Expertise, Experience on Tool Room Conventional

Machines. Knowledge on CNC Programming on HMT VMC-800 (SINUMERIC)

Control.

* Awareness on Aerospace structural components, Secondary

Structures, FOD Covers, Pressure Testing Equipment etc.

* Cost estimations, RFQ preparation, Tool Master and Gage master

list preparations.

* Tool try out and FAI.

SOFTWARE SKILLS

* Expertise in Unigraphics (version NX4-Around 12,000 hrs).

. Expertise in Solid modeling using Curves, Primitives and

Sketches.

. Expertise in Surface modeling, Assemblies and Drawing.

* Hands on knowledge on Catia V5R19 Solid Modeling and drafting

(about 1000 hrs)

* Fair knowledge on Solid works 2010. (Presently working), & Pro-E

(average)

* Microsoft Office Word, Excel and Power Point.

QUALITY & PROJECT MANAGEMENT SKILLS

( P&W ACE

tools ( Project

Monitoring, estimation, task allocation

( Design

review meetings ( Planning

Training Schedules

(

Formulating design guidelines & ESW ( Database

Maintenance, Quality reports

(

Maintaining Defect Tracking Tool ( Customer

Feedback Analysis, RRCA

KEY ROLES & RESPONSIBILITIES/ACHIEVEMENTS

General Optics Asia Ltd, Pondicherry:

* Designer and Controller of Precision Mechanical Engineering

Products & Production processes.

* Production Tooling - Jigs, Fixtures, Tools and Gauges.

* Member of Program Management team to control cost and timeliness

of Projects.

* Estimator and Controller of Product/Project costs with the

following activities:

* To update and upkeep of Book of Knowledge.

* To work with I & D and Marketing - Participate in evolving

Product Design concepts.

* To ensure approved product drawings and specifications are

released within the time targets specified by Marketing/OPC/PERT

chart.

* Freezing of all Process design concepts and ensure release of

Process Sheets within the time frames specified by OPC/PERT

chart.

* Ensure Process Trials and Tool trials are carried out as per

planned schedule and first articles are delivered to customer

within the time frames.

* Updating the process documents, complete tool corrections and

release updated process & tools to manufacturing.

* Ensuring system approach is followed for freezing the production

processes by carrying out PFMEA.

* Ensure transfer of ownership takes place between MSE and

Manufacturing.

* Provide Technical support to Marketing in Product and Project

cost estimation and ensure release of cost estimates within the

time frames specified in RFQ.

* Evaluate and recommend proposals with justifications for CAPEX on

production machines and equipments for approval by CMD.

* Identify training needs of the Personnel at various levels and

organize training.

Infotech Enterprises Ltd, Hyderabad:

* Designed a large no. of tools for UTC Group of Companies. Various

types of tools include:

* All Machining Fixtures,

* Assembly & Disassembly Fixtures,

* Gauges,

* Fixtures for Special Processes,

* Drill Jigs

* Medium complex Press tools and other tools for aerospace

engine assembly, repair and manufacturing.

* Dead Load Test, Torque Tools, Hand Tools, Engine Module

Transportation Carts, Lifting Tools, Slings, EDM & Wire-cut

fixtures.

* Pressure Test Adapters

* Lead the team in design of a no. of tools for IGB of the engine.

* Responsible for engineering deliverables, drawings and checking,

material and hardness specifications

* Internal Design Reviews and Design reviews with customer through

"Same Time Sessions"

* Customized the JT8D engine tool designs of to suit the

requirements of Chengdu, China to Chengdu design standards and

manufacturing facilities.

* Analysis through manual calculations for load bearing members,

analysis of failure methods and design improvements for optimum

performance.

* Design Validation and Certification for LPC Stator tools of

PW2000 Engine.

* Design of Engine Externals for PW 4158 Engine Mounting Brackets,

Ducts and Engine Cowl for PW 4158 engine.

* Also executed some of the Modeling, assembly and drawing creation

task for:

. Stator segments for HPC Disc and HPC Disc Assembly

. LPC Drive Turbine Shaft

. Turbine Exhaust Case

. Modeling of Gear Design, Splined Shaft, Carbon Seals, and

Weld structures, Flange Design and Stator & Rotor Discs.

. Aero engine Duct assemblies design for P&W

. Shut off valve Operating Arm, Support Brackets, Tray, de-

aerator oil tank assy., in Unigraphics

. Intermediate Case Assy., Housing Assy Gear Box Front & Rear

Housings. (in Unigraphics)

* Designed the concept for Assembly Jig of Centre Fuselage, for

assembling the bulk heads and top skin from Station 21 to Station

30.

* Formulated design guide lines, various best practices for Concept

development and subsequent manufacturing drawing creation.

* Created "Book of Knowledge" to provide guidance for new tool

designs.

Siri Engineering, Hyderabad

* Cost estimations, RFQ preparation, Tool Master and Gage master

list preparations.

* Blank size calculations, press tonnage calculation, design of

blanking die for the compressor shell and die try out.

* Two cavity injection mould for Timer Knob.

* Connecting Rod machining fixtures, Piercing, Blanking dies for

small armature stampings. Piercing Die, Bending dies for Verny

Containers Ltd & Primus Kabsons Ltd.

Aristo Precimachines (p) Ltd, Hyderabad

* Responsible for smooth flow of assembly process in assembly of

Horizontal Multi spindle Drilling Machine for Trumpet Housing of

Ford Tractor.

* Responsible for inspection of parts for assembly, checking

compatibility with respect to drawings, procurement of necessary

hardware, assembly of left and right side drill units.

* As a member of the team, involved in the machine installation

activities at Escorts Ford, Faridabad.

* Contribution in design, manufacturing of machining fixtures for

machining of Rear Extensions of Gearbox castings, and inspection

gages. (Client: Mahindra-Nissan Allwyn Ltd, Zaheerabad).

* Design, manufacturing of machining fixtures for machining of

Wheel Hubs & Brake Drums. (Client: Mahindra-Nissan Allwyn Ltd,

Zaheerabad).

* Contribution in design, manufacturing of machining fixtures for

machining of Wheel Hubs for Mahindra Tractor.

H.M.T.Ltd., Hyderabad

* Modification for the drawings of Rotary Indexing tables, Pallet

Mountings, Tool Magazine and Spindle Draw Bar Mechanisms of CNC

Machining Centre HMC-800 & HMC-1000.

ONSITE EXPERIENCE:

* Client: Rockford, USA July

- Sept, 05

* Client: Windsor locks, USA Oct -

Nov, 05

* Client: East Hartford USA Apr

-Sept, 06

PERSONAL PROFILE

Father's Name : Late G.

Ramachandra Murthy

Address : Sowbhagya

Apartments, Pondicherry.

Preferences for re-location : Hyderabad

or Any Metro City

Current CTC : Rs. 9.5

lacs p.a.

Expected Salary : As per

Market Standards

Notice Period : 3 months

G.S.K.VENKATA RAMANA[pic][pic][pic]

Contact this candidate