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Quality Control

Location:
Indianapolis, IN, 46240
Posted:
November 05, 2012

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Resume:

Jeffrey S. Bates

**** ***** ***** ************, ** 46240

Home: 317-***-**** Cell: 317-***-****

ov6llk@r.postjobfree.com

Summary of Qualifications:

Dynamic and highly driven manufacturing professional with strong abilities in quality, engineering, manufacturing operations, as

well as leadership, is seeking opportunities with an established and successful organization. This professional is pursuing

opportunities to utilize a diverse manufacturing background to apply strong knowledge and experience, skills, and abilities to

support a company’s path to growth and success.

Professional Strengths Include:

Root Cause Analysis PFMEA FAIRS/LAIRS

Customer Driven Management Lean Manufacturing Total Quality Management

Process Optimization Design Improvements Automotive/Aerospace

Professional Experience:

10 years in operations related to quality control in a production/manufacturing environment

20+ years of manufacturing experience in leadership, quality, engineering, and organizational management

New model team member for utilizing APQP and PPAP procedures and processes

Provided support to design, manufacturing, and quality operation entities to ensure accurate inspection methods, process control

analysis, and audits are conducted on a continuing basis as specified to assure requirements and specifications

Adept experience utilizing compliance with quality assurance programs, policies, processes, and procedures

Proficient in success with meeting and exceeding corporate performance metrics while providing direct support to both internal and

external customer relationships

Extensive knowledge and use of statistical techniques, metrology and appearance measurement

Proficient with technical information which includes: effective use of multidimensional information and blue prints, GD&T, Gage

R&R, and appearance measurement

Diverse with the use of various types of metrology instrumentation and effectively applying acquired data

Educated and skilled with multiple areas of quality principles, systems, methods, tools, and standards

Customer and supplier interface and negotiation with investigation of customer escapes with focus use of eight step problem

solving analysis to prevent recurrence

Adept experience of industrial manufacturing processes, procedures, and equipment including capital improvements and project

management

Proficiency in the analysis of quality problems while abilities to describe the events factually including the qualitative and

quantitative attributes of the harmful outcomes

Highly competent to evaluate returned product and report findings to departments impacted in a timely manner to support customer

needs

Knowledgeable in ISO 9001, QS9000/TS 16949, and ISO 14001

Strong experience using Microsoft office applications as well as utilizing GTX CAD, Minitab, and Gage Insight

Possess excellent leadership, decision making, and communication skills

Belcan Engineering with Rolls Royce Indianapolis, IN 2011 2012

Manufacturing/Quality Engineer

• Analysis of all engineering drawings for new product line and for discrepancy detection and resolution

Creating the characteristic matrix for new product launch which included Gage R&R, PFMEA, LAIRS and FAIRS, along with other

supporting activities

Creation of new product training for certified inspectors and operators

Identified, developed, and produced standard operating procedures for both quality and manufacturing

Capital projects for process optimization, cost, and efficiency improvements which included a vision system for finding non conformance

characteristics on specified parts, and a intelligent tool control system

Developmental team member for precise methods of packaging for customer international shipment needs

Subaru of Indiana Automotive, Lafayette IN 2002 2011

Quality Control Engineer

• Designed and implemented methods for process control, process improvement, testing, and inspection

Produced detailed standard work instructions for quality inspectors

Developed programs to evaluate accuracy and precision of production equipment and testing

Verified blueprints, specifications, and Catia data for timely feedback to inspection

Specification reviews for engineering changes and existing designs with a focus on process improvement and product quality control

Performed gauge R&R studies for new torque tools and processes

Completed process improvements by using capital projects designed to meet and exceed quality targets

Maintained document and control procedures for design changes used in inspection methods and cost savings

Analyzed data to detect quality problems for root cause analysis, defect resolution, and corrective actions

Analyzed products and processes utilizing appropriate tools in order to develop and initiate methods for inspection standards and

conformance

Performed detailed process audits utilizing root cause analysis to identify, investigate, and correct nonconformance

Provided support to manufacturing and assembly departments for non conformance at assembly

Reduced electrical defects by 22% as electrical task team leader

Investigation of warranty complaints and customer concerns with timely countermeasures

Supplier visits and audits to confirm quality requirements

Reduced water leak defects by 60% as water leak task team leader

Project leader for the quality inspection section in launching a TPM program resulting in reductions of down time and equipment failures

Project leader for the launch of utilizing FMEA in the quality inspection section

Produced water leak repair guide used by domestic dealerships for repairing leaks in the field

Constructed vision system booth for detecting failures of vehicle exterior lighting, exterior logo or emblems, and various part color

specifications

Exterior and Interior quality engineer – improved over all accuracy of fit measurements with the interactions of other departments –

Products received the highest score possible for fit accuracy from an accredited organization for two consecutive years

Subaru of Indiana Automotive, Lafayette IN 1996 2002

Group Leader

• Effective leader of 25 associates in paint repair and inspection

Reduced large inventory of needed repairs by timely feedback to other departments

Improved repair time of defects through effective training and team building

Established TPM system for the department in the assembly shop area

Exceeded at meeting the metrics for my section as required

Aluminum Finishing, Indianapolis IN 1990 1996

Paint Section Production Superintendent

• Established and performed all quality analysis on final products

Scheduled and prioritized all production activities for each day in support of customer needs and costs

Performed all purchasing activities for the paint section

Selection, interviewing, developing, and evaluation of all associates

Designed and implemented new material processes that contributed to increases in transfer efficiency of 30% which resulted in a 9%

savings of materials

Developed specific processes for finish plating on aerospace components used for the space station construction

Education and Certification:

Associate Degree of Applied Science in Business Management/MET 1992

Indiana University Purdue University at Indianapolis

Certified Quality Inspector (CQI) ASQ 2005



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