Power Plant Project

Malakapalli Ravi Kumar

Over ** years of experience in Mechanical Pre-Commissioning, Commissioning and Maintenance of Cryogenic Gas plant, LNG Plants, Chemical and power plants. Having good exposure to all types of Rotary and Static equipment’s Pre-commissioning and Commissioning.

M.RAVI KUMAR

Email :

**********@**********.***

**********@*****.**.**

Mailing Address:

401,Shiva shrada complex

Green Hills Colony,

Opp-Khushaiguda Bus Depo,Hyderabad-40

Andhra Pradesh- India

Contact Telephone No:

Mob : 00971- 566838568

Contact No. In India :

Mob : 0091-961-***-****

Res : 0091- 881-***-****

Personal Data

Sex : Male

Nationality : Indian

Marital Status : Married

Date of Birth : 08/05/1970

Passport No : E7630150

Date Of Expiry : 03/03/2014

Duration :

Since Oct”11

CompanyName : CB&I

Role:

Mechanical Commissioning Engineer

Duration :

Since Feb”10 to Feb’’11

Company Name : Technip

Role:

Mechanical Commissioning Supervisor

Duration :

June’08 – Dec’09

Company Name : Technip

Role:

As a Mechanical Commissioning Supervisor – Utilities and Offsite

Professional Experience

Mechanical Pre-commissioning, Commissioning, Completion and Maintenance activities in LNG, Gas processing plants (Gas Turbines, Boilers, Air compressors, Propane gas compressors, BOG Compressors, Feed Gas Compressors, Booster gas compressors, Hot oil system, Dehydration unit, LPG pumps,Regen gas compressors, Sour gas treatment, Desalination-MED, DM plant, Air Separation unit-Nitrogen plant, cooling water system, Flare system, water system, Emergency DG sets, De-oiling, Water treatment and Effluent treatment etc).

Ensuring that pre-commissioning, Commissioning and Maintenance activities are carried out with all appropriate considerations of safety, consideration with Permit to work system as per project specifications and procedures.

Review of pre-commissioning and commissioning procedures with client personnel, vendor commissioning team and specialist representatives.

Liaison With Company and Certifying Representatives during performance of commissioning activities.

Co-ordination with other departments-Electrical, Instrumentation, stores, QA/QC Etc.

Co-ordination with Vendors and specialist personnel.

Ensuring all specialist services, tools and testing equipments are available for commissioning activities.

Updating and following a commissioning programme, accordance with project priorities.

Defining the extent of system/sub system limits.

Ensuring the work scope accordance with construction and schedule priorities.

Review, updates of weekly and monthly planned commissioning activities.

The completion and maintenance, in conjunction with certification personnel, of the project commissioning certification and inspection management system.

Technical Expertise

Rotating Equipments – Pre-Commissioning, Commissioning and start up of

machines(Air Compressors, Booster Gas

Compressors, Feed Gas Compressors, Gas Turbine

Steam Turbines, Pumps and Air fin Coolers).

Static Equipments – Internal inspection and catalyst loading of vessels.

Commissioning – Process & Utility area’s in LNG and Alkalize plants

COMPUTER SKILLS

WINDOWS, POWER POINT, MS OFFICE, EXCEL, SAP, WIN-PCS.

Trainings

Attended training for the operation of DCS (FISHER ROSEMOUNT INDIA LTD., Mumbai) on behalf of M/S Sanghi Textiles Ltd (PAPER DIV).

Attended training for the operation & Maintenance of Boiler Auxiliaries at BHEL Ranipet on behalf of M/S Jindal Steel and Power Ltd.

Areas of Interest

Project Junior and Middle Management.

Sr. Supervisor and Superintendent Levels

Education

BS Engineering Technology

Diploma in Mechanical Engineering

Proficiency in Boiler Operation Engineers

Project : YLNG-UPSTREAM 420 mmscfd Cryogenic gas project CPU-2

Company : CHICAGO BRIDGE & IRON

Responsibilities :

Mechanical Pre-Commissioning, Commissioning of Static equipment and Rotating equipments

Rotating Equipment:

1. Regeneration gas compressor - 2 nos (Sundyne)

2. Turbo-Expander/Compressor (Mafi-Trench company)

3. Pumps- horizontal and Vertical

Static Equipments:

1. Deethanizer column and Debutanizer column

2. Slug catcher, Inlet filters and dust filters

3. Dehydrator and mercury guard bed.

4. Scrubbers and vessels

Project : Ad Gas Off Shore Associated Gas project-1

Company : TECHNIP – Abu Dhabi

Responsibilities :

Mechanical Pre-Commissioning, Commissioning and maintenance of Sour gas export

Utilities:

4. 2nos Centrifugal Instrument Air Compressor – 5000NM / hr.

5. Air Separation unit-Nitrogen Plant by membrane process.

6. Fuel Gas treating unit.

7. Hot oil system.

8. Flare and liquid blow down.

Process:

5. Feed Gas Compressor - 121.8 MMSCFD (GE make)

6. 2nos of BOG Compressors- Volume 25000Kg/hr.

7. Booster Gas Compressor - 58.1 MMSCFD (Hitachi make)

8. Gas dehydration unit - 102.9 MMSCFD

Project : RAS GAS Expansion Project-Train6&7, RLIC , Qatar Joint Venture of Chiyoda and Technip - CTJV

LNG PLANT –Utilities & Off-Site

Responsibilities : Mechanical pre commissioning and Commissioning

Utilities :

1. 3nos Centrifugal Instrument Air Compressor – 6000NM / hr.

2. 4 No. Boilers of 240Tons / hr

3. 4 No. Gas Turbines – Frame6E (GE Make).

4. Motor driven and Turbo have driven Pumps – For Boiler Feed water and Fresh Cooling Water.

5. 3No. Desalination Unit – 90Ton / Hr.

6. D.M. Water Plant – Mixed Bed Type – 190M / Hr.

7. Potable Water Plant capacity – 4M / Hr. In service now.

8. Air Separation unit-Nitrogen Plant(3500NM GAN and

250M LIN)

Off Site :

1. 3nos of BOG Compressors-Volume 25000Kg/hr

2. AGR Unit

3. Sour water stripping

4. Slug Catcher

5. Condensate recovery

Duration :

May’06 – April’08

Company Name :JGC

Role:

As a Commissioning Supervisor – Utilities,

Off- Site

Duration :

June’01- April’06

Company Name :

Jindal Steel and power Ltd

Role:

Deputy Manager

( Operation and Maintenance)

Duration :

May’99-May’01

Company Name :

DLF power ltd

Role:

Engineer

Duration :

March’98-April’99

Company Name :

Bellary Steel and Alloys

Ltd

Role:

Assistant Engineer

Project : SOUTH PARS GAS FLARING PRJECT PHASES: 6, 7&8, Joint venture of TOYO, IDRO, JGC & DAELIM 3OOOmmscfd gas processing plant IRAN

Responsibilities :

1. Execution of job as per approved procedures.

2. Establishment of Permit to Work system as per project specification and procedures.

Utilities :

1. Commissioning of Centrifugal Air Compressor – 5000NM /hr

2. 5 No. Boilers of 165Tons / hr.

3. 3No. Desalination Unit – 75Ton / hr Type-Thermo Vapor compressor

4. D.M. Water Plant – Mixed Bed Type – 55M / hr.

5. Potable Water Plant capacity – 5M / hr.

6. Fire water and Cooling water systems

Off Site :

1. BOG & Propane Compressors- 4 no’s each

2. Tank farm

Project : JINDAL STEEL AND POWER LTD, Raigarh,

Chhattisgarh, India

Responsibilities :

Looked after pre-commissioning and commissioning of Power Plant with all auxiliaries and auxiliary plants

1. 2x75MW (Make: BHEL), 3x25MW (Make: BHEL) condensing Type steam turbines.

2. 1x25MW (Make: Chinese), 1x15MW (Make: EEC) condensing type steam turbine.

3. 4x165TPH, 2x100 TPH & 1x63 TPH (Make: BHEL) AFBC Boilers.

4. 6x35TPH & 3x55TPH (Make: Thermax) Waste Heat Recovery Boilers.

5. 100m /Hr DM Plant.

6. 500m /hr water treatment plant

Project : DLF POWER LTD, Ramgarh, Jharkhand, India

Responsibilities :

In the capacity of shift in charge, looked after the Commissioning, Operation & Maintenance of Power Plant.

1. 52 TPH, FBC Boiler & auxiliaires (Pressure 45 Kg/cm ,

Temp. 450ºC)

2. Steam Turbine: 11 MW & auxiliaries,

3. DM Plant, Coal Handling Plant, Ash Handling Plant & ESP.

Project : BELLARY STEELS & ALLOYS LTD, Bellary Karnataka, India

Responsibilities :

Looked after Erection of 60MW Captive Power Plant.

1. 4 No’s of FBC boilers (Capacity: 80 TPH, Pressure 60 Kg/cm , Temp: 500ºC) Make: CVL & Its auxiliaries.

2. 2 x30MW Steam Turbines and auxiliaries.

3. DM Plant, Coal Handling Plant, Ash Handling Plant

& ESP.

Duration :

Dec’95-Feb’98

Company Name :

Sanghi Textiles ltd(Paper Div)

Role:

Assistant Engineer

Duration :

June’92-Dec’95

Company Name :

The Coastal Chemicals Ltd

(Pulp Paper Div)

Role:

Junior Engineer

Duration :

Sep’90-May’92

Company Name :

Santhi Industries (Engineers & Contractors)

Role:

Supervisor

Project: SANGHI TEXTILES LTD (PAPER DIV)

Jogighoppa, Assam, India

Responsibilities :

Looked after renovation & commissioning of Power Plant.

1. 3 FBC Boilers (Capacity: 20 TPH, Pressure 40 Kg/cm

Temp: 400ºC) & Its auxiliaries

2. Turbines: 5 MW & 3.3 MW

3. DM Plant and Water treatment Plant

Project: THE COASTAL CHEMICALS LTD (PULP &PAPER DIV) Ghowripatnam, Andhra Pradesh, India

Responsibilities :

Looked after Operation & Maintenance of Utilities

1. 2 FBC Boilers (Capacity: 12 TPH, Pressure 10.5 Kg/cm Temp:180º C) & its auxiliaries

2. DG sets 02 No’s –1000 KW each

3. DM Plant, Pump House, Coal Handling Plant.

Project: NAGARJUNA FERTILIZERS & CHEMICALS LTD. Kakinada, Andhra Pradesh, India

Responsibilities :

Looked after steel fabrication & erection of Pipelines, Tanks, structures etc. for 30 MW captive Power Plant.

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