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Process Improvement Engineer

Location:
Bakersfield, CA, 93314
Posted:
May 20, 2009

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Resume:

Francisco O. Licea Jr. ************@*********.***

***** ********** ***. •Bakersfield, CA 93314 • (H) 661-***-**** • (C) 661-***-****

OBJECTIVE

Career of 25 years of managerial and leadership experience in government and commercial industries seeking a position in Process Improvement Engineer. Experience in both Program Office and Manufacturing environments provide me with a unique insight on program performance, continuous process improvement and identification of and reduction of non-value added costs. Extensive experience in Project Management in the areas of risk assessment, planning and scheduling, performance metrics, and analytical problem solving. Managed day to day operations of 245 employees. B.S. in Industrial Management Engineering and a Certificate in Project Management.

STRENGTHS/CORE COMPETENCIES

• Project Management

• Risk Assessment

• Manpower Planning

• Strategic/Tactical Planning

• Strong Communication

• Subcontract Coordination

• Proactive leadership

• Proficient in Microsoft Office

• Proposal Development

• Lean Implementation/5S

• Trend Projection

• Mentoring/Training

• Cost/Schedule Integration

• Team Building

• Performance Metrics

• Critical Path Analysis

• Proficient in Spanish

• Proficient in Scheduling Tools

CAREER ACCOMPLISHMENTS

Production Manager:

­ Increased daily production output by an average of 12.5% through Lean initiatives

­ Restructured organization for 2 shifts to remove Temp labor and OT, a savings of $5,100 per week

­ Reduced production supplies by 50% totaling a monthly savings of $4,000

­ Reduced packaging material costs by $1,030 per month through Lean initiatives

­ Reduced product rework from 6.5% to 2.2% per month through Lean initiative

­ Reduced the safety infractions by 33% through additional training and incentives

­ Increased production rates by 25% through process improvements and streamlines

­ Reduced inventory levels by 55% through storeroom process efficiencies and weekly inventory count

­ Reduced production rework from 12% to 4% through facility improvements and modifications

Management Analyst:

­ Developed performance metric standards for government programs providing data visibility

­ Developed and monitored the Lean Implementation schedule and database, the on time completion of the Lean initiatives saved $700,000 the 1st year

­ Integrated the cost and schedule with resource loading for government program, increased management visibility for manpower planning and estimating

Program Management

­ Identified redundant testing efforts resulting in savings of over $200,000 for the test program

­ Streamlined the schedule updating and reporting process, accelerating the reporting process by 1 ½ days

­ Developed the MPS standards and procedures providing visibility of manpower loading for staffing

­ Developed the scheduling templates and analysis reports for the division

­ Successfully passed major program BMR and IBR audits for cost and schedule integration

PROFESSIONAL EXPERIENCE

Production Manager, Bolthouse Farms, Bakersfield, CA 2007-2009

 Managed the Day to Day 2 shift Operation of the Cello Plant (245 personnel). Developed and managed the department budgets of $600k per monthAnalyzed daily plant performance by KPIs and trend metrics. Co-leader on Lean Implementation Team for plantManaged inventory levels for packaging materials and production supplies. Responsible for all personnel training and career development.Directed the Plant Safety

Francisco O. Licea Jr. - page 2 -

Management Analyst IV , BAE Systems, Flight Systems Division, Mojave, CA 2006-2007

 Division Lead Program Analyst on Manufacturing and Engineering performance. Developed and maintained the Integrated Master Schedule for all government programs. Key member on the Lean Implementation Team. Trained and mentored personnel on project management. Supported all division proposals. Customer Liaison for scheduling.

Program Management Analyst Senior Staff, Lockheed Martin Space Sys. Div., Sunnyvale, CA 2004-2006

 Coordinated and analyzed weekly program performance of a $4.5 billion government contract. Maintained the Integrated Master Schedule for the program. Reviewed and monitored risk/opportunities as a member of the Risk Assessment Team. Developed and maintained the System Engineering Master ScheduleDeveloped and maintained the Subsystem schedules. Monitored Subcontractor progress. Provided daily direction to subordinates.

Program Control Lead, Pratt & Whitney Space Propulsion, San Jose, CA 2003-2004

 Established the Program Planning Department for the division. Developed the policies and procedures for the new department. Implemented the Manpower Planning System (MPS) for the division. Integrated the cost and schedule data bases for performance measurement. Developed and maintained Integrated Master Schedules and overseen all Subsystem Schedules. Coordinated the implementation of all process improvement initiatives

Program Planning Manager, Space Systems/Loral, Palo Alto, CA 1992-2003

 Managed the Program Planning personnel in both government and commercial satellite programs. Standardized scheduling methodology for the departmentOverseen the Integrated Master Schedules and Subsystem schedulesCoordinated the monthly Company Master Schedule and the Critical Resource Facilities. Provided weekly trends, metrics, risk assessments. Trained personnel in government requirements and project management.

Senior Program Planner/Proposal Analyst, Westinghouse Electric Corporation, Sunnyvale, CA 1983-1992

 Developed, maintained and monitored the Integrated Master schedules and Subsystem schedules for government programs. Reported project performance, critical path analysis, and risk assessments on a weekly bases. Operated the Life Cycle Cost Model (CASA) for program cost projections for the division. Developed and maintained all proposal schedules for the division. Trained and mentored personnel in project management.

Production Manager, ZECO Inc., San Jose, CA 1983

 Managed all Operations personnel in procurement, manufacturing, assembly, and testing. Achieved all production goals and deliveries. Developed all manufacturing policies and procedures. Developed safety plan and polices. Re-designed the manufacturing and storeroom facility layouts. Managed all R & D projects.

EDUCATION AND CREDENTIALS

Bachelor of Science, Industrial Management Engineering, San Jose State University, 1982

Certificate in Project Management, University of California at Santa Cruz, 1987

Excellent References Available on Request



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