Engineer Product Development

CURRICULUM VITAE

RITESH KUMAR CHOUDHARY

H.NO-*/1, KALAIVANAR STREET

MARAIMALAI NAGER,CHENNAI

PIN-603209

Mobile: -+91-917*******

E-mail:- ******.**************@**********.***

* ****** ******IVES

2 A responsible & challenging position in ALUMINUM HIGH PRESSURE DIECASTING of auto component that would enable me to utilize my knowledge & skill in manufacturing, process development & new product development of die casting process.

SUMMARY

2 Degree & Diploma in Mechanical Engineering having 10+2 (CBSE) background with 11 years

of experience in High Pressure Die casting of automobile component manufacturing industry with

Working experience in UCAL FUEL SYSTEM LTD (CHENNAI), TVS- SUNDARAM CLAYTON LTD. (CHENNAI), AMTEK AUTO LTD.(PUNE) & JAYA HIND INDUSTRIES LTD. (PUNE) in Die-design & development, process engineering & production. 1 years of rich experience in Manufacturing of Liquid Packaging Aseptic & Non-Aseptic bags in LIQUI-BOX (I) Pvt.Ltd (PUNE)

1 Pursuing MBA (PART-TIME) from the ICFAI University, HYDERABAD.

KEY SKILL

1 Good communication & Presentation skill to convince the customers, suppliers, audit people & visitors.

2 Time Management.

3 Resources allocation & utilization.

4 Problem solving & decision making for productivity & quality improvement.

5 Delegations & developing the subordinates.

6 Interdepartmental interaction.

7 Team Spirit.

8 Focus on internal / external customer.

9 Focus on Job / Result orientation.

10 Attitude to learn & take responsibility.

11 Self confidence & leadership skill.

12 Expertise in High Pressure Die casting production & process. Handling of IDRA & DATACE

BUHLER, DATANET BUHLER, HMT, CASTMASTER, ITAL PRESSE, ZITAI, Machines ranging from 220 tons to 3200 tons.

13 In- house process audit & new product development.

14 Exposure to 5s, Kaizen

15 Experienced in planning, scheduling of manpower, machines to achieve the norms within stipulated

Time.

16 Expertise in New product development & Die proving of new dies.

PROFESSIONAL EXPERIENCE:

(A) ORGANISATION : UCAL FUEL SYSTEMS LTD, PLANT-6 (CHENNAI)

DESIGNATION : ASTT. MANAGER (PDC)

DURATION : 5th May.2010 to till date.

COMPANY PROFILE

1 UCAL FUAL SYSTEM LTD, PLANT-6 IS A UNIT OF UNION CARBURETOR ASSOCIATION LTD CONSISTING OF TOTAL 11 UNITS IN INDIA, WITH A MARKET SHARE OF 40% IN BUSINESS WITH 300 CRORES of group turnover. Group started the business in 1985 with joint venture with MIKUNI CARPORATION LTD’JAPAN, but now it is totally an Indian owned company.Plant-6 is a commercial diecasting unit with a turnover of 54 crores serving customers like

Suzuki Power train Ltd, Fiat,Mando Sterring Ltd, Sona-Koya Sterring Ltd,Hinduja group & also export of 40% to Continental USA.

JOB RESPONSIBILITIES

1 Working as a PRESSURE DIE CASTING HEAD.

2 Responsible for overall productivity of PDC,Planning & dispatch.

3 Responsible for DIE MAINTENANCE,SPARE MANAGEMENT & DIE IMPROVEMENT.

4 Responsible for NPD, DIE PROVING & DIE DEVELOPMENT.

5 Responsible for OUTSOURCING & PURCHASING OF DIECAST PARTS FROM SUPPLIERS.

6 Handling RFQ & RFP, QUOTES,PRODUCT DEVELOPMENT

7 Conducting quality audits for sourcing of casting.

8 Responsible for system implementation like 5S & 3C, layout improvement.

9 Attending customer audit & responsible for customer approval of parts.

10 Handling M/C from 250T to 900T M/C.

(B) ORGANIZATION : TVS-SUNDARAM CLAYTON LTD.(CHENNAI)

DESIGNATION : Member PED-HPDC (DIE-DESIGN & DEVELOPMENT)

DURATION : 4th Nov. 2008 to 4th May’2010

COMPANY PROFILE

1 TVS-SUNDARAM CLAYTON LTD. is the first unit of TVS group, established in 1965, first to win the DENIM award in India for its Quality std. Basic approach of the company is to follow the TPM activities & procedures with a unit fixed sell of 40 corers per month with a unit turnover of 900 corers per annum.

2 TVS-SCL is a TECHNO-COMMERCIAL die-casting unit with incorporated system of 32 HPDC, 25 GDC machines & Machining center with 550 CNC machines totally in house.

3 Handling customers like Hyundai, Volvo, Cummins, Ford & TVS group companies both export& import.

JOB RESPONSIBILITIES

4 Program-Manager, looking after all the design & development activities of customer (WABCO-TVS INDIA LTD.)

1 Responsible for New product development.

2 Die proving & trial up to PPAP lot.

3 Die development & correction.

4 Follow up to customers, suppliers like Die & tool makers.

5 Co-ordination between Die-Design, Die service & production depts.

ACHIEVEMENTS

Proved almost 6 parts for Wabco-TVS with customer PPAP.

(C) ORGANIZATION : AMTEK AUTO LTD. (PUNE)

DESIGNATION : Senior Engineer (Process Engineering-HPDC)

DURATION : 16th Apr 2008 to 31st Oct .2008.

1 COMPANY PROFILE

2 AMTEK AUTO LTD. (PUNE) is a MNC of AMTEK GROUP OF COMPANIES (U.K) has a group turnover of Rs. 2500 corers & a total of 36 companies worldwide i.e. in U.K, North America & India. It is a TS-16949 Certified Aluminum Die casting Industry has established to manufacturing Automobile components by pressure Die casting process largely concerned with Ford, Tata Motors, Maruti Udyog Ltd., Eaton Industrial system, GWK U.K, KAS U.K, SHIELD U.K.

3 Also one unit of Gravity Die Casting (GDC) for sand mould casting large number of Auto components.

4 Industry has modern equipment tool room where manufacturing Dies according to the customer requirements. Also machine shop has a highly sophisticated CNC machines.

2 JOB RESPONSIBILITIES

3 Responsible for new product development..

4 Taking trial of new dies, monitoring & setting process parameter & freezing it for bulk production.

5 Process control & In-house process audit.

6 Looking after process documentation.

7 Dealing customers for new product development.

6 Developing inter-departmental relations & coordination between them.

7 Developing single flow systems & establishing process flow diagram of new product.

8 Responsible for developing systems that can match with FORD requirement.

9 Rejection analysis & control.

(D) ORGANIZATION : M/S JAYAHIND INDUSTRIES LTD. (PUNE)

DESIGNATION : Engineer (Die casting)

DURATION : 20th Nov 2001 to 8th Apr 2008.

COMPANY PROFILE

It ISO 9000 Certify Aluminum Die casting Industry has established to manufacturing Automobile components by pressure Die casting process largely concerned with Maruti Udyog Ltd., Bajaj Tempo and Eicher Motors, Mahindra and Mahindra, Tata Motors, Mercedes Benz, Man Group, General Motors.

Also one unit of Gravity Die Casting (GDC) for sand mould casting large number of Auto components.

Industry has modern equipment tool room where manufacturing Dies according to the customer requirements.

JOB RESPONSIBILITIES

1 Ensuring shift start monitoring of die condition for flash, soldering, ejection rods retightening, hydraulic, H/C & W/C leakages from machines, Dies & piston rods.

2 Ensuring production as per set norms.

3 Ensuring setting parameters & quality of components.

4 Ensuring component checking for identified check points as per set frequency.

5 Ensuring at regular frequency the die conditions for flash, soldering, loosening of Cyl. Bkts. & piston lubrication etc.

6 Maintain very close co-ordination with fettling for any quality & rework issues.

7 Recording hourly production & rejection of casting with correct analysis.

8 Ensuring optimum utilization of machine by educating the technicians.

9 Ensuring die change time as per IED norms by ensuring preplanning & checking availability of all accessories.

10 Carry out JH activity as per activity chart.

11 Take corrective actions against NC raised by QC during production.

12 Counseling for technicians with low efficiency, frequent absenteeism & recommend for disciplinary actions.

13 Train & educate the technicians / runner breakers for machine setting, spray patterns, die setting & customer complaints.

14 Taking trial of Trial dies & making pilot lots, parameters setting. Dealing with Tool room people for Die modification & corrections.

ACHIEVEMENTS

Best performance while representing PDC DEPTT. for WOLKS –WAGEN, GERMANY audit for future business expansion in JHIL.

(E) ORGANIZATION : LIQUI-BOX (I) PVT.LTD. (PUNE)

DESIGNATION : Q.A. Engineer

DURATION : 20th OCT 2000 TO 10th AUG 2001

1 COMPANY PROFILE

• Liqui-Box(I) Pvt. Ltd. is an American MNC & a subsidiary unit of LIQUI-BOX CORPORATION,

USA & a competitor of Tetra-Pak Industries Ltd involved in manufacturing of Aseptic & Non-

Aseptic plastic & nylon bags capacity from 10 to 200 liters & filling machines for packaging of

Liquid & solid materials like edible oil, cold drinks, wines & cashews etc. Company is a large vendor

of Hayat oil Mfg. Ltd. Dubai, Pepsi (India) Ltd., Goa Wine Industries Ltd., Cashew Mfg. Ltd, Kerala.

1 JOB RESPONSIBILITIES

• Q.A Engineer.

• Dealing with customers for customer complaints & suppliers for quality inputs.

• Visiting BARC, Trombay for irradiation of Aseptic Bags.

• Additional responsibilities for making machines spares from MIDC ‘Bhosari (PUNE)

• Visiting other packaging industries like ESSEL. Packing Industries Ltd., Saha pur (THANE) for technical development & improvements.

PERSONAL DETAILS

Permanent Address : S/o- Ratneshwar Choudhary

( FOR COMMUNICATION) PMC/PROCESS (N.P.P.C)

P.O- Paper Nagar Tuli

Dist-Mokokchung,

NAGALAND-798623

Mob:-094********

Date Of Birth : 11th Nov 1978

Education completion yr : Degree in Mech- 2004

Diploma in Mech- 1999

HSC SCIENCE( CBSE)- 1996

SSC ( CBSE)- 1994

Languages Known : English, Hindi, and Marathi.

Marital Status : Married with one child

Sex : Male

Nationality : Indian.

Notice Period : 3 months.

Current CTC : 8.8 LPA

Expected CTC : Negotiable.

PASSPORT NO : H0063744

I undersigned that above information given is true as per my norm.

Place : Chennai.

Date : 29.05.12 (RITESH KUMAR R. CHOUDHARY)

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