QA/QC Welding Inspector

Alagesan Jeyaraj

 Mobile No. +974-******* (Qatar), Email: ********.*******@****.***

Objective

To excel some challenging position in the field of QA/QC, Welding, Piping, Mechanical & NDT Inspections providing the opportunity to make a strong contribution to organizational goal through a continued professional development of professional skill.

Profile

10 Years of experience in the field of Oil & Gas ,Petrochemical ,Railway and Power plants In Asian countries in QA/QC, Engineering and Inspection activities, such as Fabrication, Installations & trouble shooting of Piping, Column, Tank and Various stages in Mechanical related activities. Having knowledge of International codes & Standards (ASME Sec II, Sec V, IX, B31.3, B16.1,B16.5, B16.9, API 1104, AWS D1.1, BS EN 288 and API 570)

Skills Summary

 Welding Inspection

 Vendor Material Inspection

 Pre-Fabrication Shop Quality Control Inspection

 QA Document Compilation & Auditing

 Field/Shop Surveillance Inspection

 Field Piping Inspection

 NDT Inspection ,Interpretation and evaluation & Witness

 Destructive Testing Witness

 Pneumatic Testing

 Hydro-static Testing

 Post Weld Heat Treatment Witness/Report Review

 Piping/Equipment Line

Checking

 Test Package Review

 NDT Supervising

 Flange Joint Integrity and Tightness Inspection

 Mechanical Equipments Inspection

Academic Qualification

Diploma in Mechanical Engineering at Sate Board of Technical Education, Chennai, Tamilnadu, India.

Higher Secondary School Certificate at Z.K.M Hr. Sec. School, Bodinayakanur, Theni, Tamilnadu, India

Additional Qualifications

• Certified Welding Inspector (CSWIP Level 2 – Cert No: 38070) – TWI

• Radiography Testing Level- ll (ASNT)

• Ultrasonic Testing Level – ll (ASNT)

• Eddy-Current Testing Level – ll (ASNT)

• Magnetic Particle Testing Level – ll (ASNT)

• Liquid Penetrant Testing Level - ll (ASNT)

• Supervision with in Life Critical Activities (ilm-UK)

• Incident and Injury Free Supervisor Skill (ilm-UK)

• Flawless Start-up & Practical Leadership (ilm-UK)

Personal Details

• Date of Birth : 19th ‘May’ 1979

• Nationality : Indian

• Passport No. : F 0200253 ( Date of Expiry : 16th ‘Aug’ 2014)

• Language Known : English, Tamil, Hindi & Malayalam.

Professional Experience (Current) - Mar’2008 – Till date

Field QA/QC Inspector (Welding/Piping), Japan Gas Corporation Middle East FZE, Raslaffan, Qatar.

Project : Qatar Shell Pearl GTL Project –Qatar (Gas to Liquid Processing Plant)

JOB RESPONSIBILITIES:

• Carry out the surveillance Inspection for prefabrication spool yard.

• Carry out witness inspection for spool fabrication all stages as per approved ITP.

• Supervise the welding work to maintain adequate welding quality including Mechanical Civil and Building works & Carry out the Inspection for all welded Piping, Tanks and Steel structure.

• Responsible for the Welding inspection of all types of static equipment including, tanks, heaters, pressure vessels, heat exchangers, boilers, piping, and miscellaneous equipment.

• Witness Non-Destructive Examination, Pressure Test, PWHT, Hardness Test, Ferrite Test &PMI. Including review of Radiographic films & Review and release of Test-Packs for hydro test/Pneumatic Test.

• Check Material Identification/Traceability of equipments and piping materials during fabrication and installation. Prepare QC reports and submit to QC Lead/Manager.

• Witnessing and Certifying the Procedure Qualification Record (PQR) / Welder Performance Qualifications Test (WPQT). Reviewing Welding Procedure Specification (WPS) with relevant qualified PQR for the project.

Professional Experience 1 - Aug’2006 – Feb’2008

Welding Inspector, Japan Gas Corporation Middle East FZE, Raslaffan, Qatar.

Project : Dolphin Energy –Qatar (Gas Processing & Compression Plant)

JOB RESPONSIBILITIES:

• To check the material certificate chemical composition and the physical properties.

• Confirm the material against the material certificate.

• To check the material surface condition, thickness, diameter and length and carry the Visual Inspection of weldments.

• To monitor welding activities as per Project spec and Procedure.

• Review the subcontractor Daily Weld Report & Advise the Sub contractor fulfill the NDE requirement.

• Review the subcontractor Weld data prior to test.

• To follow up the NDT & related heat treatments per the Project Specification.

• Carry the Line Check before test and create the punch list category wise.

Professional Experience 2 - Jan’2006–Jul’2006

QC Inspector (Welding/NDT)

Kuwait National Petroleum Company, Project : Al-Shuaiba Refinery.

JOB RESPONSIBILITIES:

• Witnessing, Evaluation and interpretation of NDT techniques such as RT, UT, MT, ET and PT & VT.

• Prepare the corrosion control survey report and review the NDT inspector’s thickness report for Piping & Equipments. & Witnessing Hydro test, Pneumatic test, Punch list & Test packages.

• Reviewing Construction Management welding data against latest Isometric drawing & Review and release of Test-Packs for hydro test/Pneumatic Test.

• Reviewing the Certificates of Water Quality, Calibration of Pressure gauge, Pressure Relief valve and Chart Recorders & Witnessing of hydrostatic/Pneumatic Test, flushing and reinstatements.

• Performing the Joint Fit-up/Welding Inspection & Coordinating PWHT activities and reviewing reports.

• Carry out the Surveillance welding inspection of before, during and after welding operation as per approved Inspection Test Plan (ITP) with relevant engineering drawing, international standard and project specification.

Professional Experience 3 - Apr’2004 to Dec’2005

QC NDT Inspector

SIS Inspection Service, Chennai-India

Project : Reliance Refinery - Jamnagar, India.

JOB RESPONSIBILITIES:

• Carry out Visual Inspection of Pipelines, and rotating equipments in Boilers.

• Perform the NDT Inspection for pressure vessels, column, heat exchangers pipelines and steam turbines and generators.

• Witness subcontractors Eddy Current Testing in Heat Exchangers Tubes and Boiler Tubes.

• Check of calibration status of all testing equipment and control their records.

• Carry out the Dye penetrate Inspection at welded area and Magnetic particle testing by yoke (dc), wet and dry methods.

• Checking of welds at Boiler Drums, Nozzles Main steam lines by using MPI method.

• Perform the RT film interpretation and prepare the reports.

• Supervision and application of different types of NDT methods-mainly Using: Industrial Radiography ( X ray & γ ray ), Magnetic Particle, Liquid Penetrant, Leak Testing ( Vacuum box ), and Visual Testing-which are related to the welding sector such as: Steel Construction, Pipe Lines, Tanks, Steam Boilers, Pressure Vessels…etc, and evaluation of the results.

Professional Experience 4 - May’2003-Apr’2004.

Technical Apprentice (Manufacturing /Inspection/Maintenances)

Locomotive Workshop (Indian Railways), Chennai-India

JOB RESPONSIBILITIES:

• Performing Incoming material inspection, Mechanical test and Chemical analysis in order to confirm as per relevant Indian Railway Standards.

• Review of Mill test certificates as per the specifications & Calibration and documentation of measuring instruments, gauges, and equipments. Attending Customer Compliant and providing the solutions to them

• Coordinate in conducting Quality Audits, finding the Non conformities and suggesting corrective action to resolve. Testing of springs and Coils by Surface NDT methods

• Preparation of detailed Inspection cum Quality Report and maintaining ISO 9001 documents.

• Monitoring the Overhauling of Meter Gauge /Broad Gauge Coaches and Engine Locomotives.

• Monitoring the Maintenance of Generator Turbines and Transformers. & testing of wheel and axles by visual and NDT methods.

Professional Experience 5 - Jan’2002- Mar’2003

Fabrication QC inspector

Arun Excello (Arun Fabricators), Chennai, India.

JOB RESPONSIBILITIES:

• Shop quality control inspection for welding and all mechanical activity from the prefabrication of Piping and Generating punch list for mechanical clearance of Test Packages.

• Preparing stage wise inspection reports and documentation as per quality plan & ISO 9001:2000.

• Releasing fabricated spools for painting after completing all inspections as per project specification class.

• Coordinate in conducting Quality Audits, finding the Non conformities and suggesting corrective action to resolve.

• Up dating of daily inspection reports.

• Checking & identifying all technical documents to be produced.

• Monitoring NDT Backlog and Planning NDE Resources for the shutdown Completion in Stipulated Time.

• Combiling of final Inspection Documents and RT Films.

Professional Experience 6- Oct‘2000- Nov’2001

NDT Supervisor,

Excel Industrial Services, Chennai, India.

JOB RESPONSIBILITIES:

• Co-ordinate and monitor the NDE works as per company requirements

• Selection of NDT methods on various materials.

• Reviewing of NDT reports and verifying the requirements of codes and standards.

• Carry out Inspection of Storage Tanks, Heat Exchangers and Vessels.

• Review of Test Packages and NDE Reports.

• Coordination with all the NDE Sub Contractors and Monitoring RT/MT/PT Inspection.

• Monitoring NDT Backlog and Planning NDE Resources for the Completion in Stipulated Time,

• Witnessing, evaluation and interpretation of NDT techniques like RT, UT, MT, ET and PT & VT

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