Project Manager, Quality, Manufacturing
Resume:
Eugenia Popescu
E-mail: *********@*****.***
Phone : 226-***-****
Profile
Master Degree in Mechanical Engineering – specializing in Quality, Production, Process, Manufacturing, Product Engineering, Design and Development, Project Management, Product Planning
Experience
RENAULT (RTR)
June 2009 – December 2009
Quality Manager- Restructure Quality Group Role
Warranty tracking, reporting and field issues root cause and corrective action
Pareto Analysis.
Test plans development to insure quick resolution to all customers complains
Preventive Action methodology
Quality assurance and control ANPQP / LUPS (issues tracking system)
Perform and oversee failure analysis on products and recommend design /process improvement solutions.
Ensuring that all products conform to specifications from design and development through production.
Assure quality requirements within budget constraints
Manufacturing processes to develop and improve systems. Plant Audit
Ensures that quality and production records are legible, accurate, complete, maintained
ISO compliances
CHRYSLER – Headquarters - Auburn Hills, MI
September 2007 - December 2008
Project Manager – Quality - Door Handle / Passive Entry / Capacity Lock/Unlock – Center of Competency
Quality tracking and problem resolution (7D /8D).
Preventing Action Methodology
Perform and oversee failure analysis on products and recommend design /process improvement solutions as needed.
Investigates and addresses customer complaints regarding quality in a timely matter
Ensuring that all products conform to specifications from design and development through production.
Part / Tooling Process Sign-off, Checking Fixtures, Control Plan. PFMEA,
Overall Vehicle Compliance.
Develop Source Package, Business Case, Product Specification, Functional and Dimensional Objectives Door Passive Entry system
Develop and release corporate DFMEA /DVP&R for Passive Entry System
Market evaluation to meet customer expectation
DAIMLERCHRYSLER – Headquarters - Auburn Hills, MI
September 2005 – September 2007
Product Manager - Quality - Lock Sets /Lock Housing– Center of Competency
Quality tracking and problem resolution (7D/8D)
Test plans development to insure quick resolution to all customers complains
Preventive Action methodology
All platforms coordination, design and release through vehicle pilot phases, FMEA, DVP&R, and Part Tooling Process Sign-off according with specification. Plant trial coordination.
Overall vehicle compliance.
Develop Source Package, Business Case, Product Specification, Functional and Dimensional Objectives for WINFOBIK
Develop Lock Sets Performance Standard and Functional and Dimensional Objectives
Develop and release corporate DFMEA for Locks Sets, Key FOB and Lock Cylinders.
Part Tooling Process Sign-off, Checking fixtures, Control Plan PFMEA.
Lead DC and supplier team in key FOB development
DAIMLERCHRYSLER – Headquarters - Auburn Hills, MI
September 2004 – 2005
Quality Leader – Body Hardware – Center of Competency
Apply DCX quality tools (WIS /QNA/CAG/EWT/QTS/JDP) to resolve field issues and meet quality targets in QTS and JDP.
Warranty tracking, reporting and field issues root cause and resolution Test plans development to insure quick resolution to all customers complains.
Warranty Recovery.
Develop glide path and targets (C1000 / EPUS) for all body hardware components. Develop JDP targets and plan to exceed industry average
Problem Solving. Systemic issues root cause and resolution.
Participation in Black Belt Projects
Market strategy to support sales and corporate image goals
DAIMLERCHRYSLER – Detroit, MI
September 2002 – 2004
Project Manager – Quality - Sun Roof - Center of Competency
Quality tracking and problem resolution on production parts.
Supplier coordination for all the design, engineering aspects through the vehicle pilot phases and volume production
BIW Roof and Roof Reinforcement Design Development
Sunroof and Roof Panel design for Wind and Water
Quality gate deliverables – theme confirmation
Sunroof Book of Knowledge contribution
Develop sunroof Best Practice Sign Off
Develop Sunroof Performance Standard and Functional Objectives for express close / open (MFVSS 114)
Develop and implement Sunroof Volume Bundle as a global cost reduction initiative
Benchmarking Co-author: “Sunroof wind deflector for buffeting reduction” - US patent.
DAIMLERCHRYSLER – JEEP - Detroit, MI
September 1999 – 2002
Body Synthesis Lead Engineer - BIW Wind and Water
Test plan development to ensure design validation.
Pilot vehicle water and sealing integrity tests.
Multiple tests results summarization / synthesis.
Issues assessments, design and engineering recommendations.
Management reporting and presentation.
TOYOTA TECHNICAL CENTER, USA – Ann Arbor, MI
February 1998 – September 1999
Body Hardware Senior Engineer – Quality - Product Development – Solara, Camry, Avalon
Door / Hood / Luggage Hardware: Handles, Door hinges, Window regulator, Latches, Inside/ Outside Mirror, Sunroof.
Warranty tracking, reporting and field issues root cause and resolution
Reviews Quality control data / quality assurance activities to ensure meet company policies and procedures
Performs quality engineering reviews of design documentation for compliance
Door hardware design, benchmarking
Supplier coordination
Toyota City – Japan - Design and development mechanical and software for Sunroof.
BIW Roof and Roof Reinforcement design and development coordination.
.
Toyota Kentucky US Assembly Plant – Manufacturing / Quality Training
DGE INC – assigned to CHRYSLER - JEEP -Detroit, MI
March 1995 – February 1998
Product Engineer Body Hardware and BIW – Jeep Wrangler
Hood, Fender and Radiator Grill BIW design and release
Develop, design and release safety and secondary hood latch
Windshield hardware systems (windshield hinges, hood primary and secondary latches, hood prop road, etc) – engineering, design, releasing.
Windshield hinges stamping design and development for paint
Component testing development; FMEA, DVP&R
Part Assurance Process and Process Sign Off
Supplier Tooling / Part Buy Off , Control Plan
Plant Trial Run coordination and part Jeep Wrangler Launch team member
Quality Tracking, Problem Solving, 7D,
GLOBE ENGINEERING – Livonia, MI
November 1992 – March 1995
BIW and Convertible Top Design Engineer
GM, FORD and HYUNDAI projects – engineering design and prototyping for convertible tops, including soft top articulated mechanisms, windshield header, latches.
Convertible top parts design (bows, arms, etc).
BIW – sheet metal modification to customize and reinforce the base model for convertible top (deck lid, C pillar).
Body structural modifications required by the hard top / soft top conversion (A pillar, B pillar reinforcements).
ROMPIRO R.A. – Fagaras Romania
November 1986 – 1992
Design Engineer
Metallic and plastic materials - lab testing through destructive and nondestructive methods (Ultrasounds, Mechanical).
Contributions to the development of an original technology for double side metallic plates, mild steel – aluminum.
Education
University of Brasov, Romania
Master’s degree in Mechanical Engineering
CHRYSLER:
Design for Stamping, Material and Blank Utilization, Design for Manufacturing and Assembly, Design for Reliability, Design Verification Plan and Report, Product Assurance Planning, Dimensional Management, GD&T, Statistical Process Control. Product Liability, Paint system overview, FEA, DOE, DFSS (Design for Six Sigma), 8 STEP, Problem Solving Workshop, Torque Overview, Material cost management, Aerodynamics.
Catia V4 and V5 Basic training
Toyota Motor Manufacturing Kentucky US
Languages English / Romanian
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