Packaging Engineer
Resume:
DAVID IACOBONE
Edison, NJ **817
732-***-**** *********@*********.***
LinkedIn: http://www.linkedin.com/pub/david-iacobone/17/b13/44a
SUMMARY:
Sr. Packaging Engineer with a proven track record for designing and developing robust packaging solutions for complex products. Experienced with cost effective packaging in: medical device, pharmaceutical, consumer products, cosmetics and pet product industries. Ability to manage multiple projects from initiation through completion.
TECHNICAL SUMMARY: Microsoft Office (Word, Excel, Power Point), CAD (Solidworks, AutoCAD, ArtiosCAD), Six Sigma programs (Minitab, Quality Companion), Visio, Specification Systems, Pallet Pattern programs (CAPE, TOPS).
PACKAGING UTILIZED: Tyvek, Thermoformed Trays, Injection Molded Trays, Rollstock (including laminated structures), Stand Up Pouches, Blister Cards, Chipboard, Corrugated, Pre-formed Bags, Jars, Closures, Labels
PLASTICS RESINS USED: Polyethylene (PE, LDPE, LLDPE, HDPE), Polyester (PET), Polyvinylchloride (PVC), Saran (PVDC), Polypropylene (PP)
EXPERIENCE:
ETHICON, A JOHNSON & JOHNSON COMPANY – Somerville, NJ (2007 – July 2011)
Sr. Packaging Engineer
Provide packaging technical expertise while managing all package development activities for multiple concurrent product launches including: prototype development, material selection, transit testing, stability testing, sterility testing, and component qualification.
• Designed and qualified packaging associated with two successful product launches – TVT Exact and TVT Abbrevo
• Received two Platinum Encore Awards for contributions associated with the packaging of product launches
• Developed and successfully transit tested clinical package design for incontinence product
• Created material specifications and packaging component drawings, transit test protocols and completion reports
• Interface with suppliers regarding mold development and sample runs, including component qualification
• Utilize process excellence tools to create packaging solutions and identify potential issues with manufacturing/assembly
• Led all project related tasks of heat seal curve development of laminate films and Tyvek/thermoform trays
• Developed, wrote, and performed several test method validation protocols associated with product sterility and stability
• Collaborated with various departments to develop alternate methods of constructing stability samples
• Performed a cost analysis of the packaging, sterilization load, pallet container that will led to a cost savings of $125,000; redesigned packaging as a result
• Attended an internal EtO sterilization training conference
• Familiar with ISO 11607 and ASTM standards as well as GMP and GLP guidelines
KELLY SERVICES, INC. – New Brunswick, NJ (2006 – 2007)
Packaging Engineer – Contractor
Contract consultant provided packaging technical expertise for world class companies including BP Lubricants (Castrol) and Ethicon, a Johnson & Johnson Company.
• Developed material profiles using NIR and XRF spectrometry
• Prepared packaging material validation protocol studies
• Designed and developed all associated packaging for blow molded bottles
• Created and maintained component specifications, Bill of Materials, and manufacturing instructions
• Created and executed protocols for packaging component testing
L’OREAL USA – CONSUMER PRODUCTS DIVISION – Somerset, NJ (2004 – 2005)
Sr. Packaging Engineer
Managed multiple projects within cross-functional teams, identified and executed cost savings opportunities, and reduced the component protective packaging waste stream.
• Developed and qualified the secondary and tertiary packaging for all cosmetic product launches and promotions
• Performed component material selection through the usage of package integrity test methods
• Identified and executed value analysis projects resulting in a total cost savings of $600,000
• Designed and implemented waste reduction initiatives
o Reduced corrugate waste by 15% in one year
o Eliminated the use of expanded polystyrene for components through the use of reusable thermoformed trays
HARTZ MOUNTAIN CORPORATION – Secaucus, NJ (2001 – 2004)
Packaging Engineer
Designed and selected the packaging materials for product launches, maintained the existing product packaging, and managed multiple projects associated with the Bird and Small Animal category of products.
• Designed and developed consumer primary, secondary, and tertiary packaging within the lean and agile business model
• Provided project timelines and preliminary costing for new and revised packaging
• Developed and managed the specifications and Bills of Material for approximately 700 finished goods
• Initiated, investigated and implemented cost savings
o Master Carton project resulting in a $160,000 cost reduction
• Served as a Line Improvement Kaizan Team Member
o Reduced line downtime for changeovers by 26%
o Increased line production throughput by 17%
• Scheduled and conducted packaging line tests to ensure package and machinery compatibility
EQUITY PACKAGING – Pluckemin, NJ (2000 – 2001)
Packaging Engineer Consultant
Contract consultant provided packaging technical expertise working at world class companies including Nabisco and Revlon.
• Managed a team of engineers responsible for the data mapping of various component specifications
• Created, validated, and maintained the component packaging specifications, for package components
• Developed and trained the standardization process to packaging engineering group
CHUBB PROFESSIONAL RESOURCES (AT&T) – Iselin, NJ (1999 – 2000)
Computer Systems Analyst
Trained in computer programming and worked as a contract consultant to develop an internal software application.
• Coordinated multiple projects from an engineered conceptual plan through implementation and support
• Managed the development of additional application features with an external development team
BAXTER PPI – (formerly Ohmeda PPD Inc.) Liberty Corner, NJ (1996 – 1999)
Packaging Engineer I
Created and/or updated component drawings, specifications, and Bill of Materials, and executed package material tests.
• Assumed additional project management responsibility when department was reduced to one engineer
• Utilized AutoCAD software to integrate and aid in the design and/or modification of component drawings
• Developed and maintained, reviewed and approved Bill of Materials and component specifications
• Executed the validation protocols and provided the internal training of 2 text verification systems
• Performed label adhesion testing on small diameter glass packages within multiple test environments
• Evaluated and coordinated a permeation study using polyethylene, ethylvinyl acetate, and polypropylene membranes
• Prepared SOPs for the creation and approval of Bill of Materials and specifications
CIBA SELF-MEDICATION – Woodbridge, NJ (1996)
Packaging Engineer – Contractor
Contract packaging engineer assisted with developing and maintaining specifications, and cataloging packaging information.
• Updated/Created package specifications for launch/open stock products
• Created an information library containing approved artwork, child resistant testing, line validations, expiration dating, and stability information for all products distributed/manufactured
• Performed dimensional analysis on primary packaging of child resistant closures
MERCK & CO., INC. – Clinton, NJ (1995)
Summer Internship
Summer intern charged with performing permeation and closure torque studies.
• Conducted water permeation testing for polyethylene bottles using USP <671> testing methods
• Performed and evaluated torque application/removal tests for continuous thread and child resistant closures
EDUCATION:
Rutgers University, College of Engineering
BS Packaging Engineering, Graduated – May 1996
Chubb Professional Resources, Iselin, NJ
Top Gun Client Server Training Program, Certification Completed – May 1999
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