Lloyd O. Rusk
Clinton, IA 52732
E-mail: **********@*****.***
Features: Over 20 years experience in biotech fermentation, recovery, and utilities with a strong track record of effective work team supervision. Known for leadership with a strong emphasis on safety, quality, and asset utilization. Extensive experience in new process development, plant equipment operation, maintenance and troubleshooting. Highly responsible individual seeking a leadership opportunity to use broad-based manufacturing skills in a growing enterprise.
Training: GMP, safety, team building, QA, ISO procedures, fermentation process, culture development process, CPR/first-aid/AED (Automatic External Defibrillator), union policies and procedures, emergency response team (Hazmat)
Computer Skills: SAP, ADP, MS Word, Excel, PowerPoint, Maximo, Outlook
Employment History:
Shift Superintendent--ADM Polymer Clinton, IA August-2008- Present
• Involved in the green field construction, completion and start up of the Polymer site
• Wrote and implemented SOPs and LOTO procedures for the site Utilities Department
• Developed and presented training for new hire Utility Operators
• Supervise all the main process areas of the site including Fermentation, Recovery, Distillation, Utilities, Shipping and Maintenance
• Managing the audit and inspection program for the plant fire systems and storm water program in accordance with the requirements of the City, County and DNR
• Recently assigned as coordinator of an upcoming plant shut down for steam and electrical repairs/updates
Production Superintendent-- CP Kelco US Inc. Okmulgee, OK August 2006- August 2008
• Provided leadership in fermentation, recovery, and packaging of food and pharma grade bio-products
• Coached and guided 12 front line Supervisors and 6 Process Technicians in daily operations of a 24/7 manufacturing process
• Developed and coordinated production schedules and maintenance shutdowns
• Implemented preventive measures following troubleshooting of contamination sources
• Carried forward many of the same Specialist duties performed in previous position
Process Specialist -- CP Kelco US Inc. San Diego, CA November 2005 – August 2006
• Coached and managed 8 front line Supervisors and 4 Process Technicians in daily operations of a 24/7 manufacturing process
• Interfaced with R&D on plant trials and scale up of new equipment
• Coordinated and scheduled production schedules and maintenance shutdowns
• Assisted in troubleshooting contamination sources and setting preventive measures
• Carried forward many of the same Supervisor duties performed in previous position
Production Supervisor -- CP Kelco US Inc. San Diego, CA January 2001 - November 2005
• Front line supervision of 25+-production operators in a 24/7 manufacturing environment.
• Directed shift team activities to meet company goals
• Held monthly safety and production meetings with subordinates
• Trouble-shoot equipment searching for bottlenecks
• Provided technical support associated with process R&D improvement
• Represented department on process teams and new process implementation
• Evaluated performance of employees and provided coaching and counseling
• Procured departmental supplies and raw materials
• Responsible for on-site security and emergency response
• Ensured all Safety, GMP, and Quality policies are followed
• Developed and presented to you I will pay you said I a you are there is a time as you plan to superiors progress reports on special projects
Voluntary Protection Program Coordinator--CP Kelco US Inc. San Diego, CA April 1999 – January 2001
• Coordinated the plant’s effort in applying for and successfully receiving certification in the Cal/OSHA
• Voluntary Protection Program
• Participated in the evaluation of plant safety processes and programs (gap analysis)
• Worked as a member of the safety department to close gaps and bring programs the best practice level in preparation for Cal OSHA audit
• Presented training and informational seminars to all plant audiences
• Attended Cal OSHA workshops and events as a representative of the company
• Represented union interests and smoothed relations and helped erase the boundary between union and management on safety issues
• Developed and maintained positive relationships with key Cal OSHA officers and representatives
Production Operator (Level I&II) – CP Kelco US Inc. San Diego, CA August 1989– April 1999
Performed all duties related to the fermentation, packaging, processing, and recovering of Xanthan and Gellan gums.
U. S. Navy-- Stationed on the U.S.S. Stein FF-1065 San Diego, California August 1985 – August 1989
• Boiler Technician and Machinist Mate 2nd Class
• Operated and maintained equipment platforms
• Class “D” type boilers, steam turbine generators, air compressors, and main engine
Education: Mason City High School 1985 (Graduated) Mason City, IL
Additional Skills:
• Excellent written and verbal communication skills
• Ability to delegate tasks and follow up with coaching as necessary
• Ability to work effectively in a fast-paced, high stress environment
• Familiar with union environments and union rights
• Knowledgeable of employer and employee rights and responsibilities
• Able to recognize and correct bottlenecks in processes
• Able to lead employees in meeting company objectives
• Good at evaluating employee performance
• Committed to continuous process improvement
• Ability to think fast and show good judgment
• Ability to work in a diverse, multi-cultural environment