Quality Control Assurance

QAISER SHAHZAD

QC INSPECTOR COATING

TOTAL EXPERIENCE: 08 YEARS

Objective

A career oriented position that will make use of my organization al and inter-personal skills together with my ability to quickly hone and master new skills and technique that will provide opportunity for further growth and advancement to the company and self. Quest to work in an atmosphere that enables me to cop up with the emerging as well as latest technologies and scope my knowledge .

Professional Synopsis

Good experience in inspection (Mechanical / Painting Coating /Insulation) & Quality Control in fabrication, installation and testing of process and utility piping work, pipeline work, pressure vessel and offshore steel structures like jacket, deck, bridge etc. in the field of oil and gas development, gas processing and liquefaction, refining, petrochemical construction work and plant inspection in onshore and offshore.

Areas of Expertise/Exposure

Quality Control & Assurance

Ensuring adherence to quality standards (ISO) and maintaining all related documents.

Prepare and review of quality related documents like ITP, Method statements, typical installation details, Calibration records etc.

Raising Site Discrepancy Report and Non Conformity Reports based on fact finding audit.

Implementing latest quality tools and executing process enhancement projects.

Identifying areas of quality failures and take steps to rectify the system.

British Gas Approved Painting inspector (Bgas CSWIP II Certified)

Inspection and checking of painting/coating activities during construction phase of project to ensure that the Work has been carried out as per all designed applicable standards/codes specifically related to SAES-H-100 & ,SSPC, & ASTM

Conducting All necessary test through latest measuring instruments and applicable project standards/codes

Team Management

Leading & motivating a team of Supervisor / painter/blaster

Organizing in house training for technician’s internal/external programs based on the training need analysis to elevate the skills & productivity of employees.

Knowledge preview

Standards and Codes related to painting/coating & all other inspection as per the client requirements or as per international standards.

Blotter test for air contamination perform on site prior to surface preparation as per ASTM D 4285.

Test for dew point , relative humidity , substrate temperature as per given specification

Salt test on prepared surface (chloride, sulphate , nitrate )

Test for surface profile with & without replica tape as per ASTM D 4417 field measurement of surface profile of blast cleaned steel & surface cleanliness as per SSPC VIS 1 level of cleanliness of abrasive blast cleaned surface & as per other surface preparation standard like SIS 05 59 00 pictorial standard for surface preparation by abrasive blasting

wet film thickness of liquid coating system as per ASTM D 4414

dry film thickness as per SSPC- PA2, ASTM D -1186 for coating on steel OR ASTM D- 1400 for coating on stainless steel, aluminum, copper

Adhesion test(Dolly test for adhesion) as per ASTM D 4541

Adhesion test(test with tape for adhesion_ as per ASTM D 3359

Use of pinhole & holyday detector(wet sponge , dry sparkle ) for epoxy coating take reference from NACE PRO 188

Reading and interpreting isometric drawings, Drawings, and PQR.

Organizational Details

Since 03 February 2004 to 24 November 2011 with Pakistan Oilfield (Private) Ltd as QA/QC Inspector (Painting , coating & insulation)

Review of documents like job procedures, QCP, painting specifications and procedures etc. for compliance of the concerned codes and standards, additional requirements as per specification, sequence of activities, coating scheme and job hazard analysis.

Responsible for inspection works for sandblasting and painting.

Monitoring atmospheric conditions: humidity, temperature, dew point.

Check paint, abrasive materials and equipments condition.

Responsible for verifying that the coatings applied at site is applied in accordance with the technical specifications, procedures and manufactures recommendations & each activity as per ITP.

Inspection of surface and weather before painting & abrasive blasting.

Attend and contribute to site and project technical meetings as necessary

Surveillance inspection of all pipeline field coating activities

Initial inspection of field joint coating to ensure that all the activities meet the specification, code and standard requirements

According to the ITP, organize an inspection schedule and contract company inspectors for their witnessing, clearing of the hold joints in accordance of the ITP.

Inspection of blasting and painting applications of underground pipes and supports in accordance with paint system specification and manufactures data sheets

Witness the holiday test on fusion bonded epoxy (FBE) coating and repair of holidays in accordance with specification

Inspection activities in surface preparations works, paint application in accordance to the approved quality assurance plan

Prepare and request for inspection (RFI) and checklists in accordance to approved inspection technical plan

Ensure surface cleanliness prior to coating application (primer / topcoat)

Monitor and check Wet film / Dry film requirements as per standard

Supervise coatings for any paint defects for touch up repair

Check the daily inspection report completed by the crew supervisor

To check the repair procedure and re inspect

To inspect and prepare the reports according to standards and client specification

Inspection of raw material

Carrying out inspection for all paint shop painting work

Cold insulation of Ammonium gas pipeline of 1 inch 2 inch 3 inch 8” . Diameter, by using PUF (Poly Urethane Fluoride) material.

Aluminum cladding after insulation.

Cold pipeline insulation by thermo coal.

Hot insulation of flue gas duct by using LRB (Light Resin Bonded) Mattress of thickness 40mm, 60mm, 120mm.)

G.I Sheet cladding after hot insulation.

Invading the require insulation material from company.

Preparation of weakly progress report.

Preparation of daily material consumption report.

Hot insulation with air gap & without air gap.

Measurement taking insulating pipelines.

.

4th January 2012 to till date with IMAD Company for Trading & Contracting KSA, as QA/QC Inspector (Painting&coating)

CLIENTS: Saudi Aramco

Review and monitor of contractors QA/QC procedures, method statements and TPI reports .Coordinate and advice contractor during critical activities or during conflict of codes, specifications and give technical inputs. Surveillance and hold point stage wise inspection to avoid critical failure, identifying the non compliance and proposing corrective and preventive action at the right stage.

Attending construction progress meetings, quality meetings and kick off meetings, monitoring fabrication and erection activities contractors as per the approved inspection and test plan (ITP), applicable international codes, methods statements, various quality control procedures, etc. monitoring the repair rate, non-conformance, areas of concerns, advising corrective actions and ensuring project documentation and records. Review of test packs, preparation of punch list and review of project dossiers and as built drawings,

Responsible of inspection works for sandblasting and coating application & preparation of coating material, storage of coating & abrasive material expendable abrasive shell be meet the requirements of SSPC AB1 & steel grit abrasive shell meet the requirements of SSPC AB3 & equipments inspection prior to start the work .

Monitoring atmospheric conditions: humidity, temperature, dew point.

Check paint materials & abrasive and equipments condition.

Calibrate equipments as per SSPC PA-2

Proceed all necessary tests(blotter test, salt determination test, adhesion test curing test, flexibility test, hardness tests, etc) .

Check WFT to determined exact minimum DFT as per SSPC PA 2 reference standard for dry film thickness .

Make report of each inspected & tested & accepted step as per ITP.

Responsible for verifying that the coatings applied at site is applied in accordance with the technical specifications, procedures and manufactures recommendations.

According to the ITP, organize an inspection schedule and contract company inspectors for their witnessing, clearing of the hold joints in accordance of the ITP.

Extensive Involvement and Managing Client Relationship at all Levels.

Complied Comprehensive Quality Reports.

Site invoice billing for Sub contractors sanctioned to head office.

Monitoring daily work progress and activities.

Co-ordinate with client.

Mobilization of man, machine and material.

Arrange accommodation for workers

Project Profile

Up-Grade sulfur plant phase II-Uthmaniyah gas plant

Contract # 660******* (BI-1000-59).

Client Saudi Aramco

Up-Grade sulfur plant phase II-Shedgum gas plant

Contract # 660******* (BI-1000-57

Client Saudi Aramco

Professional Trainings Courses/Certification

Attended training programs and having certification for:

Certified Painting Inspector (BGAS CSWIP II)”, Certificate no. 621932 Exp. Date: 10-03-2016 from TWI.

Skills & Strengths

Inspection, identification, qualification & certification QA/QC Coordination and implementation of procedures Vendor Inspection and Material Expedition Painting Coating and material inspection on-site & manufacturing/fabrication unit inspection.

Key Skills

Good Communication Skills

Good Interpersonal Skills

Strong Work Ethics

Able To Work In Team Environment

Excited To Joining Group Of Achievers

Team Building

Have Courage , Optimism & Exceed challenging Targets

Managerial Skills & Abilities

Have Ability To Monitor The Criteria Of Specification

Can Recognize & Apply. the Surface and Cure Test

Can Prepare Report Daily

Can Assess About Paint System

Interpreter The Standard

Can Measurement The Profile With Active Use Of Gauges

IT Skills

MS OFFICE ,AUTO CAD 2007

Education

2004 - 2006 Bachelor of business Administration

(Skill Development Council)

2002 - 2004 Intermediate

(Govt degree collage Daska)

2000 – 2002 Metric in science

(Bise Gujranwala Pakistan)

Personal Details

Father Name Ghulam Mustafa

N I C NO 34601-2168325-7

Marital status Single

Languages English,Arabic,urdu

Religion Islam

Passport No QL5143251

Expiry Date 15-05-2016

Contact No Pakistan +92-321-*******/+92-345-******

Contact No KSA +966-**-*******/+966-**-*******

Email id ********@*****.***

Contact this candidate