Engineer Manufacturing
Resume:
ZIAD OMAR
Dearborn, MI
**********@*****.***
TECHNICAL SKILLS
• Optimizations Software: LINDO, LINGO
• Simulation Software: Promodel and FlexSim
• Statistical Analysis Software: Minitab
• Project Management : Primavera Project Planner, SAP, Microsoft Project , SQL Server, DB2 Oracle and Project-Open
• Computer aided design programs: CATIA, Ideas, Solid Works, Master CAM, Autodesk , Unigraphics, Pro/Engineer and AutoCAD
• Energy Efficiency software: RETSCREEN and Mckinsey
• Programming languages: C ,C++ ,SQL, Visual Basic, JAVA, HTML, XML and Matlab
• Computer Numerical Control (CNC), and Coordinate Measuring Machine (CMM)
• Windows, Macintosh Operating Systems
• Microsoft Excel, Word, Access, PowerPoint, and Visio
PROFESSIONAL HIGHLIGHTS:
• 4 years of professional experience in the field of Manufacturing Engineering.
• Involved in designing, developing, testing, Coordinating and evaluating integrated systems for managing industrial. production processes, which include human work factors, quality control, inventory control, logistics and material flow, cost analysis, production coordination and preparation of technical reports.
• Involved in the Implementation of Lean & flexible Manufacturing, 5 S and JIT.
• Ability to apply advanced Quality tools such as GD&T, Failure Modes Effect Analysis (FMEA), Root Cause Analysis, SPC, Global 8D, APQP and DCP
• Extensive knowledge using different Production Tools KAIZEN, ANDON, Motion Analysis, Standard Work Analysis, and Production Capacity Analysis
• Extensive knowledge using ISO 14001 and TS 16949 policies and procedures.
• Extensive knowledge using NVH instruments including microphones, accelerometers and force gauges
• Extensive knowledge in reducing manufacturing time using different strategies (Time Study).
• In-depth knowledge of Environmental Safety and Health (ESH) requirements.
EDUCATION
Sept. 2004 – April 2010 Bachelor of Applied Science – HONOURS Industrial Engineering - Automotive Manufacturing Systems Engineering Option
University of Windsor, Windsor, ON
• Auto21 scholarship (2009&2010).
• In Course Bursary (2006, 2007, 2009, &2010).
• Member of the professional engineers of Canada
April 2005 – Sept. 2006 Minor In Business
University of Windsor, Windsor, ON
EMPLOYMENT EXPERIENCE
Dec. 2011 – Current Manufacturing Engineer
Ford Motor Company, Livonia, Michigan
• Create Energy Management Tools to capture Energy waste ( Mckinsey Tools)
• Apply quality tools e.g., FMEA, SPC, 8D, DC
• Implement of Lean & flexible Manufacturing
• Develop of material conveyance/Handling System
• New Product Introduction, special projects such as: defect reduction, capacity improvements, and area layout.
• Develop of material conveyance/Handling System
• Design of operator work stations incorporating safety and ergonomics.
March 2011 – Dec. 2011 Manufacturing/Project Engineer
Denso Manufacturing (DMMI), Battle Creek, Michigan
• Implement of Lean & flexible Manufacturing
• New Product Introduction, special projects such as: defect reduction, capacity improvements, and area layout.
• Improve Work Ratio, Direct Labor Index, Line Balance Ratio and Online-Offline ratio
• Manage the product launch from start to finish
• Establish/manage Production leveling (Treda logic/Setting up Heijunka Post)
• Develop of material conveyance/Handling System
• Design of operator work stations incorporating safety and ergonomics.
• Development of operator job instructions and standardized work charts.
• Assist in commissioning of new equipment and manufacturing process changes.
• Develop / design tools, jigs, flow racks, minomees and miscellaneous kaizen items to resolve manufacturing problems and implement improvements.
• Periodic training and benchmarking trips to other DENSO locations.
• Perform Time/Motion Studies for different work cells/stations
• Determine bottle necks and perform line Balancing
• Develop Equipment layout to ensure optimized space material flow and safe work environment.
• Identify improvements to work methods by reviewing the methods and analyzing potential method/design changes.
• Identify opportunities for improvements by performing ergonomic job surveys, analyzing operations, reviewing job loads, and making recommendations.
• Investigate accidents and injuries, make recommendation to fix hazards.
• Develop and prepare many presentations to all levels of management.
• support the entire Quality System including Customer Contact, TS16949, PPAP, SPC,APQP, and FMEA
• Assist with manufacturing aids and poke-a-yoke solutions.
May 2010 – March 2011 Energy Audit Engineer
Laser Controls, Brampton, ON
• Develop full energy audit process that includes procedures and documentations.
• Name potential energy conservation measures and analyzed saving potential which includes HVAC, Lighting, Solar power…etc).
• Participate in the design of the plans, the preliminary estimations and the details with the use of the guidelines for the projects relating to the field of building mechanical systems including HVAC, plumbing and fire suppression
• Design calculations and make sure the plans correspond to the guidelines, the code prescriptions and other regulations
• Establish and maintain relations with the clients in order to define their needs, explain technical information, concepts or study result
• Produce statements of quantities and prepare budget assessment
April 2008 – Sept. 2009 Manufacturing Engineer (Internship)
General Motors (GM), Waren, Michigan & Auto21, Windsor, ON
• Perform Time Studies for different work cells/stations
• Determine bottle necks and perform line Balancing
• Develop Equipment layout to ensure optimized space material flow and safe work environment.
• Analyze manufacturing process predictability, manufacturing flow, and manufacturing costs.
• Identify improvements to work methods by reviewing the methods and analyzing potential method/design changes.
• Involved in the Implementation of Lean & flexible Manufacturing, 5 S and JIT
• Responsible for increasing productivity through combined work steps, removing non-value added tasks.
• Identify opportunities for improvements by performing ergonomic job surveys, analyzing operations, reviewing job loads, and making recommendations.
• Investigate accidents and injuries, make recommendation to fix hazards.
• Construct Quality Function Deployment (QFD).
• Involved in Designing Cordless Rivet Gun using Solid Works, Ideas, CATIA and Master CAM.
Sept. 2005 – Dec. 2008 CNC Programmer/ CAD Designer (Work and Study program)
University of Windsor, Windsor, ON
• Mainly responsible for developing/Manufacturing numerical controlled machine programs by taking help of software like Master CAM ,CATIA, Ideas and Auto CAD
• Responsible for maintaining axis mill programs for CNC machine tools
• Responsible for handling and leading various projects and completing them successfully
• Perform routine maintenance on equipment and machinery, Enter codes specifying speed, feed and cut of the toolpath for computer numerically controlled (CNC) machine tools
• Developing the high speed machine strategies.
• Verify dimensions of machined tools and parts using precision measuring instruments (e.g., micrometers, calipers), Maintain inspection records and complete inspection report.
REFERENCES AVAILABLE UPON REQUEST
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