NAYAN DADHEECH

Project Manager with a private organization in USA and willing to relocate

E-Mail: m35zpz@r.postjobfree.com; Mobile: +1-510-***-****

Seeking a senior level assignment in Project Engineering Management with a frontline organization

CAREER BRIEF

A result oriented graduate mechanical engineer with 12 years of experience in Project Engineering Management, Project Commercial, Installation & Commissioning and Quality Assurance.

Currently associated with Picon Inc, San Pablo, California-USA as Project Manager

Specialist in handling complete project operations which entails bidding, planning, resource utilization & manpower management.

Experienced in managing a wide spectrum of machinery/systems (Piping, Static and mechanical), equipment & utilities; while curtailing the project costs & expenses.

Experienced in bidding, bid walks and demonstrated abilities while winning plenty of bids in United States of America with an American company.

Experience in designing of static equipment as per different codes and standards (ASME & API etc).

Demonstrated abilities in working on initiatives, thereby bringing down engineering hours & achieving annual costs and savings.

An effective communicator with excellent relationship management skills and strong analytical, problem solving & organizational abilities.

Excellent academic record with Bachelor’s Degree in Mechanical Engineering with Distinction marks.

CORE COMPETENCIES

Project Engineering Management

Focal point for internal & external customers, design, client, sourcing, quality, buyer team and vendors.

Budgeting, forecasting, monitoring and controlling the engineering efforts.

Identifying, assessing and mitigating engineering/ design risks through risk mitigation processes.

Control and manage various engineering interfaces.

Manage changes, deviations and engineering change orders.

Quality Assurance

Understanding client quality, testing requirement and making Quality Control Plan and Test Procedures.

Achieving organizational quality standards by leading Basic Design Review, Detailed Design Review, Consistency Check Meeting, Pre Inspection Meeting, and Pre Installation Meeting.

Assessing, Checking and approving manufacturing Non conformity reports.

EHS and Safety

Ensure design compliance with local and international safety standards in design.

Qualified Bay Area Training Corporation and OSCA (USA) with 98% marks.

Team Management

Mentoring & monitoring performance of team members ensuring efficiency in engineering operations & meeting of individual & group’s On Time Deliveries.

Creating and sustaining a dynamic environment that fosters development opportunities and motivates high performance amongst team members.

ORGANISATIONAL SCAN

Since Dec’10 Picon Inc Ltd Project Manager

Key Result Areas

Pull out suitable bids from available bids through online systems.

Furnish the internal costing for company and prepare bid Ensuring compliance with client specification, local and international codes and standards.

Participate in Bidding and Bid walks, Generate project schedule inclusive of Man hours and Material. Responsible for making engineering schedule (Vendor Document Register) & Internal Engineering deliverable and maintaining it.

Prepare MTO, Engineering documents like AutoCad drawings and Piping Isometric. Procurement of material from potential and new vendors.

Checking, approving and maintaining engineering budget.

Reducing engineering hour consumption in order to increase contribution margin.

Conducting and coordinating mechanical run test and string test at testing facility.

Preparing and according for approval of drawings/documents/deliverables to the customer.

Collecting customer comments and working on closing client technical queries and finalizing engineering.

Preparing project engineering periodic MIS reports to facilitate decision making.

Organizing monthly project review meeting with client or client representatives.

Making and issuing project engineer deliverables like data sheets, test procedures, quality control plan, FMEA analysis, and basic design review check list.

Projects Handled:

Sulfur recovery unit up-gradation at Chevron Richmond refinery California: Handled Project from bidding to commissioning of various tanks and piping for Sulfur recovery unit up gradation

Facility improvement at Las Vegas Valley Water District: Won bid, designed, supplied and commissioned Tanks and piping for the job.

Supply and Commissioning of Custom made equipment, Tanks and piping for various customers: Won bids for employer for customers like Dove chemicals, Proctor & Gamble, HASA, Calpine (Power), Tesoro refinery and Applied materials etc

Achievements

Prepared complex Piping isometrics, Autocad drawings for Chevron Richmond refinery design department.

Bid and won five consecutive projects for employer.

Passed examinations for Bay Area Training Corporation and OSCA with 98% marks.

Handled design and professional engineer stamping independently

March’08 to Dec’10 Hindustan Zinc Limited Associate Manager

Key Result Areas

Implementation of complete project with balance of plant for Hydrometallurgical units at Hindustan Zinc CLZS.

Implementation of project plan within preset budget and deadlines using MS Projects.

Project planning, scheduling & monitoring with strategic utilization & deployment of available resources to achieve organizational objectives.

Review plant and piping layout with clients and carry out inspection and testing at vendors shop for determining the effectiveness/maintainability/operability of plant.

Finalizing purchase orders, scope of work, deliverables and inspection requirement with various sub vendors.

Single point of contact with Larsen & Tubro and other design teams, sub vendors, Quality team, site team & top management.

Outsourcing detailed engineering work for short lead time projects.

Checking and approving invoices, Finalizing and maintaining inter department responsibility matrix.

Organizing and leading monthly project review meeting with senior management.

Projects Handled:

210K EXPANSION PROJECT (Phase 1) & 222k Expansion (Phase 2): Up-gradation of capacity from 1, 80000 to 2, 10000 Tons per annum for export oriented unit and from 210k to 222k for non EOU at Hindustan Zinc Ltd; Done along with UHDE India, L&T, DESCON as PMC & EPC companies.

DBN Project: Executed DBN project (4 stages) for Hydro1 plant of HZL.

T400 PROJECTS: Managing ordering and installation for capital type expenditures under various ‘Target 400 dollars COP’ projects for HZL.

CAPEX PROJECTS: New copper CuSo4 refinery project-UHDE India as PMC, Slab casting machine shifting (M/s OT make), stacking robot installation etc (115 Cr), Jumbo caster installation (Wersvik Make), Atmospheric cooler installation size 9*5*12 mtr – Thermal Hamon make (Hindustan Zinc Ltd).

BOILER REVAMPING: Procurement, Installation & Commissioning for Waste Heat Recovery boilers and other IBR materials (Hindustan Zinc Ltd).

Achievements

Did In house calculations for Bag filters and ducting design.

Did In-House design and commissioned 10*9 Meter cooling towers in record time and lowest ever cost.

Handled boiler revamping as Project Manager

Executed different projects parallel with a team of very young professionals.

Installed and commissioned En-mass chain conveyors in record time.

Handled factory inspector related certifications independently.

Introduced new methods for negotiating with potential suppliers.

July’1999 to March’08 Aditya Birla Group’s Aditya Cement Senior Engineer

Growth Path: Jul’99 to Jun’03 Engineer

Jul’03 to Mar’08 Senior Engineer

Key Result Areas

Installation/ Maintenance/ Commissioning

Planning & executing preventive/ predictive/ breakdown maintenance schedules of various machineries and equipments in plant to increase machine up time/ reliability.

Proactively coordinating with the maintenance contractor for shut down job planning.

Executing cost saving and energy saving techniques/ measures and modifications to achieve substantial reduction in O&M expenditures and work within the budget.

Project Management:

Project planning for brownfield projects as a mechanical engineering facilitator.

To assist in ordering and timely completion of Erection and commissioning of mechanical machines at site.

Preparation of reports related to project progress.

Quality Control

Establishing quality standards TPM & WCM and implementing the same on shop floor.

Undertook up gradation, renovation & modification job of the existing machinery, equipment and manufacturing facilities of the plant.

Established quality standards by applying Six Sigma, root cause analysis and brain storming sessions.

Projects Handled:

PYRO UP-GRADATION PROJECT : -Done with contractor M/S Gannon Dunkerley & Co Ltd which included engineering and installation for kiln section and pre-heater top stage cyclone changing work with bigger high efficiency cyclones at 104 meter level on girders.

Various Capacity up-gradation projects: Installation of low volume separator and in house area reduction modification work at raw mill that was appreciated by Krupp’s Design Head, Germany, Raw mill collecting cyclone changing with new high efficiency cyclones (Fabricated In house), In house modification of calciner height-20 Ton calciner Lifting etc for cement plant of Aditya Birla group, Up-gradation & Close Circuiting of Cement Mill plan done along with KHD Humboltdz.

COMMISIONING of GRINDING UNIT at Bhatinda, as mechanical engineer on deputation

Figured out technical flaws with belt conveyor drives at Birla plus grinding unit, Bhatinda (Punjab) during Greenfield project and corrected problems along with other mechanical engineers at job site.

Participated as active middle level manager for Pyro up-gradation project.

Knowledge purview

Mechanical

Management of design, detailing, ordering and installation of Atmospheric coolers for acidic solution and DM water, Design and selections for Low pressure compressor piping and installation of compressors, SS316 L MOC Reactors, Thickeners, rotary machines, Revamping of Drum cooler (2 Pier), Installation of Pneumatic conveying system-Mac’ Beekay make, Installation of stacking, skimming robots-Design changes and reviews, Ordering & Installation of HBF and Heat exchanger for heating Spent electrolyte by means of LP steam, Cooling and chilling systems.

Ordering and installation of SULZER make centrifugal pumps for acid, condensate and slurry handling applications, Installation & preventive maintenance of pollution controlling devices as reverse air bag house, bag filters with stack emission as 20 mg/Nm3.

Detailing, Ordering and Installation of material handling devices like drag chains, en-mass Chain conveyors, chain bucket elevators, belt bucket elevator, screw conveyors, belt conveyors and air slides etc.

Project execution for cement plant machines. Die penetrate and Radiography tests for welding work. Maintenance of Vertical roller mills, Ball mills, Kiln, Lime stone crusher, Use of cranes up to 450 MT capacities.

IBR & Non IBR procurements for Waste Heat Recovery Boilers of 50.5 Ton capacity. Installation & Maintenance of Hydraulic systems.

Works on different types of steel. Ordering and installation of automated complex machines.

Woks at hazardous area including free hydrogen prone areas and hazardous chemical prone area of work.

Electrical

Ordering of supply and services, execution for cable laying, terminations, VFD, PCC, MCC.

Instrumentation

Ordering and installation for field instrumentation like LT, SFM, FM, gauges, conductivity meters and ordering-installation of pair cables, DCS cards etc.

Civil

Ordering and execution for civil structures including Slabs, foundations, Hilti bolting etc.

Condition monitoring

Vibration monitoring and analysis for process fans and other important cement plant machineries using CSI 2120 analyzer & balancing of fans & rotating devices with vector diagram method, Vibration monitoring, balancing and interpretations using Aimil Vibxpert & Omnitend, Ultrasonic testing of bucket elevator pins and kiln girth gear holding bolts using Modsonic Einsteen || Tft, Kiln shell thickness measurement using thickness gauge, Hardness testing, Laser Alignment checks, Use of camera to check Hard to access areas, radiography tests.

International exposure

Work-Ex. with companies like Zincobre, Grenzebach, Outotec, ABB, EMS-GmbH, Thyseen Krupp, Thermal Hamon, Thermax, ABB, Hans Kuenz, Sulzer etc, Work experience with Outotec/Outokumpu supplied hi-tech automatic machines.

Presently working with clients from Oil and Gas, Chemicals, Fertilizers, Pulp & paper, Waste water and Power plants in UNITED STATES OF AMERICA.

Commercial & Finance

Preparing enquiry specs, PO specs and negotiating for local and imported items. Expediting and negotiating delivery and terms, Expediting import clearances etc.

Handling pre PO & post PO matters with vendors and EPC contractors, Checking and handling finance issues related to projects and capitalization, Export oriented unit related issues, warranty claims, LUT etc.

Commercial negotiations and cost break-up analysis with international vendors.

Trainings and Soft Skills

• Off & on job training at HRD centre under central HR including TPM, ISO & OHSAS.

• Hydraulics, bearings & honing skills development for performance management, condition monitoring Techniques. Training on Gear Boxes at Regional Training Centre, North, SAP & various management skill trainings.

• MS Office, SAP, MSP & Primavera 3 user.

SCHOLASTICS

Bachelor of Engineering from SLN College of Engineering with Distinction

Course on Piping Engineering and Technology at Elixir Institute of Piping Engineering and Technology (covering different Codes and standards)

PERSONAL DOSSIER

Address Permanent: IV/32, BSNL Colony Kumbha Nagar, Chittorgarh, India

Address Present: 6200, Cypress Ave, El Cerrito, California, USA

Date of Birth: 22nd March 1977

Passport: F7510752 (Issued From-Jaipur (Rajasthan) India, H1B Visa for US

Current CTC: $54000 per annum

Expected: As per companies Standards

Notice Period: 15 days

Languages known: English and Hindi

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