Engineer Project

CURICULUM –VITAE

PRASHANTAGOUDA.S.K

E-mail: ****************@*****.***

Phone: +009**-*********

An Electronic Engineer having 5.5 years of experience in Project Management, PLC, HMI, SCADA, Robot Programming –online and offline(ABB, KUKA) automation, looking after the Factory Automation Projects currently associated with HEBA FIRE AND SAFETY EQUIP MFG COM LTD, Dammam Saudi Arabia as Sr Engineer(Projects & Maintenance). (Electrical, Mechanical, hydraulics, pneumatics, PLC logic development, testing ,troubleshooting and Modifications in systems and Robotic Programming, maintenance, Looking after the installation and commissioning) from AUG 2011 TO TILL DATE, Driven by the thought of proving my technical capabilities in the field of Electronics & Automation, which has professional orientation and make my mark there in, with the cutthroat competition today, Conversant in product development with in depth understanding of Quality system, new product development and technical service, I am looking forward for the opportunity that stimulate me into realizing my true potential.

Gestamp Automation Ind Pvt Ltd since NOV 2009 to JUL2011 Engineer-Project Management & Maintenance

Worked as Project Engineer in Project Management Team

• Looking after the Installation and commissioning of new machines.

• Heading the Robotic Department

• Robot tooling and programming for various operations.

• Handling the entire spare parts for controls and Robotic department.

• PLC Programming, logic development, installation and commissioning as per requisition in Plant.

• Troubleshooting all types of problems in plant pneumatic,hydrolic,mechanical and PLC Program

ABB Ltd, ROBOTICS DIVISION since JUL 2006 to NOV 2009 Engineer-Project Management

Projects Handled

Project Name : Renault Nissan

Client : Renault Nissan India Limited, Chennai

Responsibility held : Project Engineer involved in Robot programming, PLC Design and Development of line, Meetings with customer, planning and Scheduling the tasks, Manpower and Time calculation, executing the Project smoothly and handover.

System Configuration : Siemens S7 300 PLC, PILZ Pssu3000 PLC, WINCC Flexible PC Runtime.

System Description

CPU: 400-2 DP(Siemens) and Fail safe CPU( PILZ PLC pssu3000)

DP/DP Coupler For communication of 2 Master PLC.

ET 200S modules for control signals.

Communication Used

Profibus: communication with ABB 6660 ROBOTS.

Description of Project : This is the Automation of Lean Press line with 7 ABB Robots and 5 ROTEM make presses with 2 master PLC handshaking the signals with Profibus protocol. Adding to it the total line is enhanced with Mobile Destacking tables for continuous feeding of blanks along with centering station.

Project Name : Gestamp Automation

Client : Gestamp India Limited, Pune supplier for VOLKSWAGEN

Responsibility held : Site Manager involved in Design PLC Logic and Development and Commissioning of line, Robot Programming, Robot installation and commissioning, fallow up with customer, conduct the kickoff meetings, maintaining the cost, manpower and other resources required in site, handover the project.

System Configuration : Siemens S7 300 PLC, PickMaster with Ethernet

Communication

System Description

CPU: 317 F-2 DP (Fail Safe CPU)

DP/DP Coupler For communication of 2 Master PLC.

ET 200 Pro modules for safe shut down of I/O modules during Emergency Situations.

Communication Used

Profibus: communication with ABB 6650S ROBOTS.

Ethernet: communication between PLC,Robot and Pick Master PC(3 way communication)

Description of Project : This is the Automation of Flex Press line with 7 ABB Robots and 5 FAGOR make presses with 2 master PLC handshaking the safety signals with Profibus (ET200Pro) and control signals with ET200S modules. Adding to it the total line is enhanced with Mobile Destacking tables for continuous feeding of blanks with infeed conveyor, washer unit, oiler unit, buffer conveyor and vision conveyor.

Project Name : Ford Roller Hemming Project

Client : Ford India Ltd Chennai

Responsibility held : Project Engineer involved in Design PLC Logic development and Commissioning of line, including Robot programming.

System Configuration: Siemens PLC.

System Description

IE/PB Link for conversion of Industrial Ethernet to Profibus Communication.

PN/PN Coupler For communication of 2 Master PLC on Profinet Network.

ET 200 Pro modules for safe shut down of I/O modules during Emergency.

Communication Used

Profinet: Communication with Field I/O Modules (ET 200 PRO, ET 200S)

Profibus: communication with ABB 6600 ROBOTS.

Ethernet: communication between PLC to PLC, production Display

Description of Project : Roller hemming 3 cells is installed with 3, 3 and 4 nos of ABB Robots for doing the entire operations like gluing of inner and outer panels and handling of Grippers and combining the two panels in stand and hemming with single tool in 3 different angles like 0, 45 and 60 degrees. Adding to it we have turn table with hemming bed on both sides to carryon production continuously.

Project Name : TATA WORLD TRUCK Body In White Main Line

Client : Tata Motors Limited, Jamshedpur

Responsibility held : Project Engineer involved in Design PLC Logic, Development and Commissioning of line, Robot programming and installation and commissioning.

System Configuration: Siemens S7 300 PLC, WINCC Flexible PC Runtime, WINCC

Scada

System Description

CPU: 317 F-2PN DP (Fail Safe CPU)

IE/PB Link for conversion of Industrial Ethernet to Profibus Communication.

PN/PN Coupler For communication of 2 Master PLC on Profinet Network.

ET 200 Pro modules for safe shut down of I/O modules during Emergency Situations.

Communication Used

Profinet: Communication with Field I/O Modules (ET 200 PRO, ET 200S)

Profibus: communication with ABB 6600 ROBOTS.

Ethernet: communication between PLC to PLC, production Display

Description of Project : BIW(Body in white) Main line is been installed with 31 nos of ABB 6600 Robots for doing the entire operations like spot welding, gluing and handling of Grippers and Welding guns. Main Line consists of 7 Master PLC, which will be handling all 31 Robots and which will be simultaneously communicating to the Sub Assemblies (18 No. sub assembly plc) which will be providing the input materials for the Main Line.

Project Name : Automotive Stamping and Assemblies

Ltd (ASAL)

Client : ASAL Panthanagar (UK)

Responsibility held : Project Engineer involved in Design PLC Logic, Development and Commissioning of line, Installation and robot programming, involved in Preparation of Quotation.

System Configuration : Siemens S7 300 PLC.

System Description

CPU: 317 F-2 DP (Fail Safe CPU)

ET 200 Pro modules for safe shut down of I/O modules during Emergency Situations.

Communication Used

Profibus: communication with ABB 6650S ROBOTS.

Description of Project : This is the Automation of Lean Press line with 6 ABB Robots and 5 SIMPAC make presses with a master PLC handshaking the signals with Profibus (ET200Pro). Adding to it the total line is enhanced with Fixed Destacking tables for continuous feeding of blanks with Centering Station used for centering of sheets.

• Execution of Robot related projects in Body-shop, Press shop, General Assembly, Material Handling and Paint shop sealing applications.

• Monitor and control projects including Preparation of quotation, project scope, issues, risks and schedule. Manage issues to closure. Communicate project status and ensures all stakeholders are aware of progress through project meetings, status reports and milestone reviews.

• Monitor the configuration of the robots for the application and process like Welding guns, Welding controller, Material Handling grippers, Tool Changers, Dispense equipments etc. Selection of the right model of Robot depending on the process, payload and cycle time requirements.

• Coordinate with Robot programming agency and PLC Programming agency for a given project. Approval of Robotic cells for shipment after pre-installation at jig maker’s site.

• Approval of Robot simulation and OLP made for a particular project. Suggest improvements in order to reduce on-floor execution time.

• Buy-off of Robot programs from Robot programming agency, in case of Outsourcing.

• Coordinate project timing schedule with body-shop team. Interact and coordinate with the controls team for interfacing the Robot with the control system.

• Coordinate with process suppliers for special processes like roller hemming, laser welding, clinching etc.

• Looking after the electrical, Mechanical and Robotic Maintenance.

• Modifying the PLC Logic and HMI according to the requirement.

• Carrying out the programming for Robots and troubleshooting the problems.

• Complete knowledge about ABB Industrial Robots and Siemens PLC and HMI.

• On-Site Project management, Project management and site execution skills.

• Knowledge of Robot application like Spot Welding, Arc welding, Press Automation, Gluing (dispensing), BIW, Roller Hemming etc.

• Sound Knowledge in Robot Simulation and preparation of OLP and PLC Programming including Logic development.

• Sound Knowledge in Designing and implementing line materials like pneumatics, Conveyors, centering system, hardware etc.

• Knowledge on Robot Programming and trouble shooting in ABB Robots and troubleshooting PLC problems.

• Able to read mechanical drawings, Electrical drawings and design capabilities.

• Acquaintance with Robot simulation studies and experience on Robot simulation software will be an added advantage.

• Robot interface with other equipment (PLC, Line Controller, Other Machines etc). Experience in large BIW projects. Ability to understand electrical and electronic requirements for mechanical equipment.

• Good communication and inter personal skills.

• Certified advanced Robotic training.

• Attended the training on Design and development of PLC program based on EDDY Standers at FORD India Pvt Ltd Chennai.

• Completed Siemens programming training.

• Completed the Project Management Course in ABB.

• Complete System Training in TATA WORLD TRUCK LINE WITH ASSEMBLIES.

• Complete training about Drive n Motors (Rexroth) by WEMO Netherland.

Qualification : BE-ECE

Institute : Proudadevaraya Institute of Technology, Hospet.

University : Visveswaraiah Technological University.

Year of Graduation : June 2006.

Percentage : 70.20%

Course : 12th

Institute : JNV Dharwad.

University : C B S E. Newdelhi

Year of Passing : April 2002.

Percentage : 70.02%

Course : 10th

Institute : JNV Dharwad.

Board : C B S E. Newdelhi

Year of Passing : March 2000.

Percentage : 66.66%

• Complete knowledge about ABB Industrial Robots, KUKA and Fanuc Robots and Robot Programming.

• Siemens PLC, Allen Bradley PLC and PILZ Safety PLC with Simatic programming tool.

• AutoCAD Tool.

• HMI and WINCC Flex and Runtime.

• Robot Studio with Ultra edit.

• Programming of Rexroth motors and Indra drives by Indraworks software.

Name : Prashantagouda s k

Gender : Male

Nationality : Indian

Languages Known : English, Hindi, Kannada, and Telugu.

Phone Number : +009**-*********

Email : ****************@*****.***

Declaration

I hereby declare that the above furnished details are true and best to my Knowledge and belief

Place : Dammam, Saudi Arabia

Date : (Prashantagouda.SK)

Contact this candidate