Manager Training

VIKRAM DHANUKA

MALE, MARRIED, DOB: DEC *TH, ****

Flat no. 504, Prarthana Appartments, Bhakti Puja Nagar, B-Ward, Managalwarpeth, Kolhapur–416 012, Tel Res:+91-898*******;Cell:+91-787*******

Email:ln6b8k@r.postjobfree.com; ln6b8k@r.postjobfree.com

Weaving Preparatory Manager with 16 years of Domestic & International experience of working with latest state of art technology plants and setting up a new Yarn Dyed Shirting Project

OBJECTIVE

To provide strong and effective leadership to develop self-managing and self starter team having passion for Texcellence and innovation based on global practices, systems & technology. Seeking a challenging task to emerge as a successful team leader with value for values, hard work and dedication.

PROFESSIONAL SYNOPSIS

16 years of experience in Weaving Preparatory Department working with conventional and latest state of art technology machines feeding Projectile, Rapier and Air Jet weaving machines with core strength in Planning, Team building and Training.

• Setting up of 2 new High value yarn dyed Shirting project Indus Fila Pvt ltd, Bangalore and Oswal F.M. Haemmerle Textiles Ltd.- Kolhapur (A joint venture project between Oswals’s and F.M.Haemmerle Textiles – Austria)

• 5 months training at F.M.Haemmerle Textiles – Austria for learning their work practices and culture and implementation of the same in India.

• Presently responsible for the Overall operations of weaving Preparatory and production planning of Weaving (330 Looms) and Weaving Preparatory. Also given an opportunity can handle Weaving also independently.

• Have a good hand on analysing greige fabric defect and getting the m/c attended accordingly to minimise the fabric rejection.

• Can confidently set new products like Linen, Fancy Yarn both in Greige and Yarn Dyed Varities.

• Working with multi-cultural people

• 20 months experience of working in Spintex Mills Nigeria Ltd.

WORK EXPERIENCE

5th Dec 2011 – Till Date

Donear Industries ltd – Surat

As a General Manager – Weaving Preparatory and Weaving Planning

Complete responsibility for running the show of 234 looms, managing the total preparatory production and quality consisting of 1340 spindles of soft and hard winding feeding 7 tons Yarn dyeing plant, 15 Sectional warping m/c’s, 2 Sizing m/c and Auto Delta Drawing in.

Also responsible for product development and sampling department and PPC for the entire Weaving to meet the desired OTIF.

Have successfully established the Fancy Bottom Weights and fine count yarn dyed varieties along with 100% Linen sorts.

1st Sep 2010 – 19th Nov 2011

Bharat Vijay Mills – Kalol

As a Deputy General Manager – Weaving Preparatory and Weaving Planning

Responsible for Weaving Preparatory Department consisting of 25 Autoconers with state of art technology models like 238, 338 and latest X5, 9 Sectional Warping Machines, 2 Direct Warping Machine, 4 Sizing Machines (Sucker Muller, Ambica and Jupiter), 2 Staubli Delta Auto Drawing-in machine, the whole set up is feeding 330 looms having a production capacity of 15 lac mts p.m.

16th Jan. 2006 – 31st July 2010

Oswal F.M.Haemmerle Textiles Ltd.

Kolhapur.

As the Process Owner of the Weaving Preparatory Department for the plant capacity of 6 million mtrs of High Value Yarn Dyed Fabric per year and shortly to expand from 6 million to 12 million mts/year.

• Involved in the finalization of the building layout for the entire plant especially for Weaving Area.

• Machine specification finalization for the weaving preparatory department.

• Man Power Planning, Criteria for selection of skilled and fresh operators are prepared based on Physical, Attitudinal, Education, Skill and Colour Blindness Test and Designing of the training module for the workers training along with RTTS.

• Video shooting of work practices for machine operation at F. M. Haemmerle Textiles - Austria for training of workers in INDIA.

• Erection and commissioning of Winding machines (SSM TW2-W & CW2-W), Direct & Sectional warper (Beninnger), Sizing machine (Karl Mayer-Rotal), Automatic Drawing-in (Staubli Delta-110) and Sample warper & Sizing machine (Suzuki and Yamada).

• Setting up of systems, machine parameters and process controls of all weaving preparatory processes.

• Successfully started all preparatory machines and started to feed 124 looms and achieved target 98% fresh finshed fabric packing.

• Training at our partner’s plant – F.M.Haemmerle Textiles – Austria for learning the soft skills and techniques for the work processes and culture.

• Hand on experience for the sampling process (Preaparatory) for yarn dyed varieties (Part of product devlopment and collection Preparation / Planning).

• In March 2008, promoted from M1 grade to M2 grade as a Sr. Weaving Preparatory Manager.

• Confidently can handle high value yarn dyed product mix consisting of count range 50s/1 Ne to 80s/1 Ne, 2/80s Ne to 2/200s Ne and 60s lea to 100s lea.

25th Jan. 2005 – 5th Jan 2006

Indus Fila Pvt. Ltd.

Nelamangala, Bangalore.

As the head of the Weaving Preparatory Department.

• Weaving Preparatory Department is having one RBE Sizing m/c, 2 Vamatex – 108 Sectional warping m/c, Single end Sizing m/c and Single end Warping m/c for sampling and 14 Winding m/c for hard packages and 4 winding m/c for soft packages. Plant is producing Yarn Dyed Shirting’s on 42 High Speed Sultex Smit G6300 Rapier m/c and has a capacity of 9000 mts per day.

• Mainly responsible for Production, Maintenance, Planning, Training, Recruitment and Quality.

• To set the weaving preparatory department right from machine parameters and process controls.

19th Feb. 2003 – 30th Sep 2004

Spintex Mills Nigeria Ltd., Lagos, Nigeria.

As Head of the Weaving Preparatory Department

• Weaving Preparatory Department is equipped with 2 Sucker Sizing m/c and 1 Beninnger Sizing m/c, 3 Benninger Direct Warping m/c, 1 Hacoba Direct warping m/c for Filament yarn, 5 sectional warping m/c feeding 550 Sulzer Projectile Weaving m/cs and 24 Picanol Airjet Weaving m/cs.

• Mainly responsible for Production, Maintenance, Training, Recruitment and Quality.

• Key role in Production Planning and Dispatch.

• Shifted and erected the second hand Beninnger Sizing Machine from Afprint Nigeria to Spintex Mills Nigeria

• Hand on experience for working of polyester filament / texturised / twisted yarn.

1st Jun. 1999 – Feb 2003.

Bharat Vijay Mills. (Textile Division of Sintex Industries Limited). Kalol, North Gujarat.

As Deputy Weaving Manager.

• Working with the latest technology of machines like Sucker Muller sizing machine WE – 7 Model with Computer & Pleva system, Hacoba Sectional Warping Computerized– Toptronic – 2000 model and Staubli Delta – 200 Automatic Drawing-in Computerized machine.

• Having a good hand on handling of coloured sorts and samplings especially for the fine count yarn dyed shirting.

• Familiar with different sizing chemicals and preparing size recipes for different fabric constructions.

• Mainly responsible for maintenance of Warping, Sizing and Drawing-in machine.

• Also responsible for day to day departmental planning and implementation.

1st Jul. 1996 – 30th May 1999

Bombay Dyeing & Manufacturing Ltd. (Textile Mills) Mumbai, Maharashtra.

As Deputy Sizing Master.

• Worked in Weaving Preparatory with conventional as well as state art of machines like Schlaforst Autoconers, Bendirect Warping and Sucker Muller Sizing machine.

• Production Planning and Process Control.

• Colour work for Suiting & Shirting in Sectional Warping machine.

• Thorough knowledge of maintenance of sizing and warping machine..

• On Hand Experience in Design & Development of Custom Built Software for Yarn Dyed Design Operation and Production Planning.

PROJECTS/ SEMINARS /TRAINING

• On Ben Direct Warping machine conducted by Mr. Joseph Kempter at Bombay Dyeing.

• Training for Loepffe Yarn Clearing System conducted by Engineering & Agencies at Bombay Dyeing.

• For Sucker Muller sizing machine conducted by Engineering & Agencies at Bombay Dyeing.

• To improve the Quality of Sized Beams by ATIRA

• 5 months training at F.M.Haemmerle Textiles – Austria for learning their work practices and culture in Weaving Preparatory.

• Training at Karl Mayer Rotal – Italy for sizing machine for 1 week.

ACADEMIC BACKGROUND

1992-1996 B.Text (Textile Engineering), VJTI Mumbai 67.0%

1990-1992 Higher Secondary Certificate, Fr. Agnel Jr. College, Mumbai 81.0%

1989-1990 Senior Secondary Certificate, Fr. Agnel Multi-Purpose School, Mumbai 84.0%

COMPUTER KNOWLEDGE

• Application/ Packages – MS Office 2000, MS Projects, Operating Systems – Windows XP

EXTRA-CURRICULAR ACTIVITIES

• Interest in sports and a member of NMSA sports club, participating in badminton & swimming

• Playing cricket/football every Sunday morning

• Other interests include site seeing, music & photography.

PRESENT CTC - Rs. 14.5 Lacs / Annum

I hereby declare that all the information provided by me in this application are factual and correct to the best of my knowledge and belief.

Date: 25 July 2012 Place: Ahmedabad (Vikram Dhanuka)

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