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Industrial Maintenance Technician, Injection Molding 25+ years

Location:
Dallas, TX, 75206
Salary:
$40,000
Posted:
December 12, 2009

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Resume:

Kevin C. Maloney

**** ***** **

Dallas, TX.  ****6

PH: 214-***-****

 

OBJECTIVE

It is my goal to secure employment with a reputable company offering competitive wages and benefits. In return I offer my skills and experience from 25 plus years as a Field Service Technician, Maintenance Manager, and Maintenance Technician, as well as my future degree in Engineering. Willing to relocate.

QUALIFICATIONS

Twenty-five plus years of hands on experience in maintenance with Engle, HPM, Ube, Van Dorn, Niigata, Toshiba, and other various brand name injection molding presses from 75 tons to 10,000 tons, as well as production management, work cell design, man-hour/material management in regards to profitability and product/project completion. Over 25 years experience in welding, with earliest certification from 1981, Long Beach Naval Shipyard, Pressure Vessel certification. Experienced with PLC’s, both Allen Bradley and Siemens in many industrial automation configurations. Experienced with Mig, Tig, Stick, Heliarc, Braise, Silver solder, etc., with aluminum, stainless steel, steel, cast, sheet metal, etc. Experienced with sheet metal fabrication to tolerance, and welding of the same. Familiar with working from prints and schematics to Mill spec standards. Also, experienced with various name brand material handling equipment, retrofit automation, articulated-arm and gantry robotics, plastics processing and molding troubleshooting and general industrial maintenance. Experienced in equipment design and fabrication, including fabrication and machining of required parts. Manual lathe and mill machining to tolerances of .001. Electrical and electrical troubleshooting experience (25+ years), plumbing to pressures up to 4000 PSI, A/C and Ice-builder repairs and service, and general building repairs, including drywall, painting, carpentry, etc.

WORK HISTORY

 

2009-Present Project Manager, Install and Service

Dallas Classic Restoration, Dallas, Texas

Ensured projects ran on schedule, materials arrived on-site when needed, and all personnel worked scheduled shifts, and as work instruction dictated. Ensured all work performed was in accordance with company quality standards, as well as customer specifications. Trained personnel when needed, and administered disciplinary procedures when necessary.

2004-2009 Lead Electrical/Electronics Technician

Bosch Automotive Albion, Indiana

Responsible for all equipment installation, repairs, rebuilds, as well as automated equipment programming and maintenance throughout the facility.  Also responsible for emergency equipment repairs for all other plant equipment.  Equipment includes injection molding presses, Fanuc and Wittman robotics as well as other custom built automated assembly equipment.

2000-2004 Shift Master Maintenance Technician

Foamex International, Fort Wayne, Indiana

Foamex is one of the world's largest producers of polyurethane foam. Tested to Master Maintenance Technician, having passed tests and checks in over 220 items including mig, tig, and stick welding, machining (lathe and mill), electrical control wiring, electrical/electronics troubleshooting, soldering and pipefitting.  Duties include maintaining all plant systems, including automated production equipment, design, fabrication, wiring, etc. of new production equipment, modification of existing, old equipment, and plant wide P.M's. PLC's include PLC-5, PLC-500, RSLOGIX 500, and RSLOGIX 5000 in Allen Bradley, and various Siemen's controllers.

1999-2000 Maintenance Supervisor

Riverside Manufacturing, Ligonier, Indiana

This was a Contract position, setting up this Riverside Manufacturing plant for production, installing machinery and designing/setting up work cells for ergonomic production. This company is a Defense Department contractor, building electrical and electronic components for the military. Responsible for all plant wide maintenance, machine repair and rebuild, new equipment fabrication, work cell planning and set-up, and preventative maintenance to Mill spec standards.

1996-1999 Senior Maintenance Technician

Freudenberg NOK, Ligonier, Indiana

Troubleshooting and performing Preventative Maintenance on various equipment in the rubber molding plant, as well as programming and troubleshooting Allen Bradley and Siemens PLC and control systems. Also responsible for all support equipment, including water chiller systems, water conditioner and all temperature control devices used in the processing of materials, as well as material handling equipment.

1995-1998 System Operator/Forum Manager

MSN/Microsoft Corporation, Redmond, Washington

This was a second job, where I worked from home, setting my own hours as a System Operator/Forum Manager, giving technical support for Microsoft software and hardware, both commercial and private. Also assisted in the day-to-day running of the Internet Gaming Zone (Zone.com), where up to 70,000 users were on-line at any give time playing games and requesting support for Microsoft products. Also was the Webmaster for Microsoft's Close Combat 2: A Bridge Too Far website at www.zonefun.com.

1995-1996 IMM Repair Technician/Trainer

Dos Manos Technologies, Detroit, Michigan

I assisted this company as a contractor in ramp-up to production from start-up. Duties included process assistance and training, maintenance troubleshooting training, robotics programming training, and production tooling consolation, plant wide maintenance and production consolation, and preventative maintenance in compliance with ISO/QS 9000 standards. Assisted in the qualifications for the same. Worked hand-in-hand with HPM Machinery to bring plant personnel up to speed for the Tier 1 Automotive production.

1995-1996 Machinery Rebuild/Upgrade

Self-employed, Detroit, Michigan

Installed, rebuilt, refurbished, and upgraded obsolete/new equipment for various companies in the Detroit Metro area, as well as installation of robotics and programming/wiring robotic interfaces using dry contacts. Contractor for Install/Service of Wittman and Toshiba Robotics.

1990-1995 Field Service Technician

Ube Machinery, Ann Arbor, Michigan

Installed, rebuild, refurbished and upgraded obsolete/new equipment for various companies. Traveled to and serviced a broad customer base in North, Central, and South America for this Japanese-owned Original Equipment Manufacturer of Plastics and Aluminum Die Cast press and handling equipment manufacturer. Performed new equipment installations, warranty repair, equipment rebuild, and assisted customer in equipment design and programming to fit their unique applications. If the customer had any problems with the equipment that the maintenance department could not solve, we were the representatives sent to them to troubleshoot the equipment and train the employees. Trained maintenance department in the basic troubleshooting, and preventative maintenance, as well as major repair techniques. Trained production and process department in efficient operation of equipment and reduction of cycle time, assisted in tooling problems/tonnage solutions, and ISO/QS 9000 qualification problems.

1983-1990 Maintenance Supervisor/2nd Shift

Plastics Manufacturing/Sun Coast Industries, Dallas, Texas

Supervised and managed the preventative/emergency maintenance of all equipment and the building in this 24-7-365 plant, with maintenance crew averaging 45 people. Plastics Manufacturing is one of the world's largest manufacturers of Formaline/Melamine molding compounds using chemical reactors and modern technology.

EDUCATION

1995 IMM Electrical Troubleshooting, Ube Technical Training School

1996 IMM Hydraulic/Pneumatic Troubleshooting, Ube Technical Training School

2003 RSLOGIX, PLC/SLC 500, 5000, PLC/SLC Certification, Kendall Electric, Fort

Wayne, Indiana

2003 DC Drives and Drivers Certification/VFD Certification, Kendall Electric, Fort

Wayne, Indiana

Currently enrolled at Indian River State College/Florida Atlantic University 2+2 program, B.S. Electrical/Electronics Engineering degree program. Transcript available upon request



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