Sr.QA/QC Inspector(Welding/Coating/Painting/Piping/Api-650 Tank)
Resume:
B**, Jai Nagar,
Thiruverumbur (p.o)
Tiruchirappalli-620013
Tamil Nadu, India
HP: 91-994******* (India)
Email: **********@*****.***
**********@*****.***
Profession: Sr.QC/QA INSPECTOR (Welding & Panting/Coating/ Piping/Tank)
(AWS-CSWIP-3.1, NACE –LEVEL-11/ASNT-2)
Personal Dossier:
Date of Birth : 29 – 07
Nationality : Indian
Martial Status : Married
Passport Details : No.Z1857000
Place of Issue : Thiruchirappalli
Date of Issue : 17/08/2009 Valid: 16/08/2019(F)
Driving License : Light Motor Vehicle (2&4 Wheeler)
Details (India) :DL.No.:E/TN/045/004979/1999.
Driving License : Class 2B, 3 (License No F5553589L) (Singapore)
Professional Qualification:
NACE (Certified Coating Inspector) CIP Level 1NO-26002(Valid Up to 31Jan2013)
NACE (Certified Coating Inspector) CIPLevel2, maritime emphasis 26002 (Up to 31Jan2013)
CERTIFIED WELDING INSPECTOR – CSWIP 3.1 TWI UK LTD-31019 (Valid Up to 4th Oct 2012)
AMERICAN WELDING SOCIETY (AWS-CWI) USA – 05101441 (Valid Up to 1st Oct 2011)
ASNT NDT Level – II
• Radiographic Test(Valid Up to 6th Mar 2014 )
• Ultrasonic Test(Valid Up to 6th Mar 2014)
• Magnetic Particle Test(Valid Up to 31st May 2014 )
• Penetrate Test(Valid Up to 31st May 2014)
National Trade Certificate Welder (Gas, Electric) Govt. I.T.I, Trichy - 13.
D.M.E… DIPLOMA MECHANICAL ENGINERING
Summary of Experience:
Having 25 years experience in Oil & Gas, Petrochemical plant, in the field of welding/plant inspection and NDT activities. Familiar in various construction site/maintenance of process plant piping, fabrication yard. Inspection & testing plan, quality control procedure for fabrication, welding, NDT, including test pack & final dossier & standards. Inspection and test equipments calibration control including Heat Treatments, Visual, dimensional check and Pressure tests, surface preparation.
Employer : GL NOBLE DENTON, UAE
Position : Third Party Certifying Authority (TPCA)
Period : July 2011 to July 2012
Client : Tanzania Port Authority (TPA)
PMC : INTECSEA B. V., Holland
EPC Contractor : Leighton Offshore Pte Ltd
Project : TANZANIA SPM & PIPELINES REPLACEMENT PROJECT
7.9 Km, Ø 28”/ 24” Crude oil & White product pipeline (Onshore & offshore)
RESPONSIBILITIES
WELDING/PANTING&COATING
1. Witnessing welding procedure qualification and welder qualification
2. Witnessing coating procedure qualification and applicator qualification
3. Material inspection of welding consumables, pipes and coating sleeves.
4. Reviewing and certifying reports related welding and coating
5. Representing Owner/Client
6, Witnessing and endorsing the establishment of Welding Procedure Specifications
7.Witnessing and qualifying welders through Welder Qualification Tests
8.Ensuring that works carried out were as per Client specification and agreed Codes and Standards
9.Carrying out random/full inspection to ensure fabrication works were as per Project Specifications, IFC drawings and in good practice
10. Carrying out Source/Material Inspections
11. Carrying out inspections on blasting/coating/painting works
12. Carrying out expediting works
13. Issuing NCRs if the need arises
14. Reviewing and endorsing all relevant documents (Project Procedures, NDT, Inspection and fabrication related documentations)
15.Reviewing radiographs for Radiographic Testing
16.Witnessing and verifying inspection and testing as required / as per approved ITP (NDT, mechanical test, hydro/pneumatic/leak test, calibration of equipments etc)
17.Reviewing Final Documentations
18.Issuing Release Notes or Inspection Certificates as required or applicable
Employer : TANMIA Oil and Construction Ltd. YEMEN
KHARIR- BLOCK-10
Client : TOTAL E &P YEMEN
Position : Sr.QA/QC WELDING & PAINTING/ COATING INSPECTOR
Project : CCU (Central Compressor Unit) extension Project
Unit-271: Unit-258
Hot Tapping Project
24M Ø Fire water tank Project (CPU & CCU)
4th Water Injection Pump Project
Period : 20Jan 2010 from 20 Jan 2011
BLASTING /PANTING&COATING
Before Painting measurements of the surface profile of material after cleaning. Witness of WFT& DFT after painting of the material. Examine Plans and Specifications of new Sandblasting/Painting equipment OR to determine if all the safety requirements have been included. Read and understand the Job Specifications, Quality Plans, Procedures and Data sheets to precede the work in proper manner as per client requirement. Keeping accurate records of all stages of work, i.e. material used and ambient conditions. Complete and maintain record of Daily Painting /Coating Inspector Report. Inspection of Paint Material in accordance with manufacturers Data Sheets. Verifying Manufacturer Data sheets and Batch Certificates with paint container. Ensuring that Abrasives (Garnet) shall be clean and free from Contamination Decide, if the substrate requires solvent OR detergent cleaning before blast cleaning. Verification of painting and blasting equipments accuracy and dequacy.Monitoring of the correct storing, handling and issuing of paint material.
RESPONSIBILITIES
• Inspection and Monitoring of Piping and Welding, Visual and Dimensional inspection of elements and documentation.
• Verify the required WPS, Conducting PQR and WQT as per ASME IX and Project specification.
• Review the P&ID, isometric drawings and as-built drawings.
• Implementation of QA/QC activities.
• Including those of sub-contractors works in accordance with approved QCP/FQCP/ITP and procedures, method statements and other contract documents.
• Controlling of welding consumables and maintaining storage procedures and per the Code/Standard.
• Surveillances of welding parameters such as preheat, interpass temperatures.
• Before welding, during welding and after welding doing the final visual inspection and offering for NDT as required.
• Incoming material inspections, MTC/MTR review and ensure correct materials are utilized in projects.
• Coordinate with Client’s Project Inspection Unit for various project inspection activities issued RFI for Witness/Hold points etc.,
• Preparation of weld maps and maintaining proper logging of weld joints and all documentation of welding & mechanical works.
• Issue NCR’S for Violations found during inspection.
• Monitoring and witnessing hydro testing.
• Review and interpretation of radiographic films...
EXPERIENCE OF FIRE WATER TANK (24 M Ø)(API-650)
• Annular Plates, Bottom Plates, Roof plates lying and fit up inspection.
• Inspection of Shell Plates vertical fit up & Horizontal fit up.
• Modification of tanks with shell patch plates fit up inspection.
• Inspection of nozzle orientation and fit up inspection with RF pads.
• Carry out RF pad pneumatic test, Bottom & Roof plates vacuum box testing.
• Carry out inspection of Oil Penetrant test or MPI for shell plates with bottom plate’s fillet weld.
• PT of shell plates Vertical seam & circumference seam back chipping inspection.
• Review of RT film for shell plates vertical seam and circumference seam.
• Carry out inspection of Peaking and Banding of shell plates.
• Checks verity the plumpness and ovality of the Vertical storage tanks with application codes.
• Carry out Hydro test with full of water as per client requirements.
Employer : Chiyoda Technip Joint Venture
Project : Ras Gas Onshore Expansion LNG Project Phase 2, DOHA, Qatar
Client : Ras Gas, DOHA, Qatar
Position : QA/QC Inspector –Welding & Piping
Period : 22Dec.2008 to 22Dec2009
Prepare Scrutinise, witness and Qualifies WPS, PQR, Welder & Welding Operators (WPQ) qualification.
In process inspection–various stages to check the bevel, Fit-up, temperature control consumable
Work involved co-ordination with sub contractor inspector for day to day QA/QC activities. Welder Qualification, welding audit report preparation, welder performance check list, welding monitoring and Daily report preparation.
Incoming material identification, heat treatment, welding preheat in process welding and final visual inspection and carried out dimension control check and hydro test verification.
• Inspection of all welding joints. Before- During -After welding
• Check the parameters of the welding & counter checks with the approved W.P.S
• Witnessing welder Qualification and Destructive Testing
• Monitoring the welding consumables. While in the storage as well as during the usage
• Attending the Quality audits Periodically conducted by the contractor as well as the client, (Audits on Requirement of ISO 9000)
• Offer the NDT to welding joints depending on the requirement of the piping classes, the inspection classes and reviewing of NDT & PWHT reports.
• Check the piping materials & the piping arrangement as per the approved Isometrics
• Check the final line walk down with the test packs
• Preparation of the final weld Summary Report for the test packs Dossier.
• Witnessing the hydro test.
• Installation inspection of various outfitting like mooring winch, Ballard’s anchor racks etc which are placed in various place in the rig
• Monitoring tractability of the entire jack ups using our quality record management systems. especially for cantilever, spud cans, legs, and high pressure piping etc.,
• Reviewing dimension reports of the block subassembly block erection, legs and cantilever etc.
• Witnessing the WPQR and welder qualifications according to the requirement of ASME section IX
Employer : KEPPEL FELS LTD. SINGAPORE.
: C/O HI-TECH NDT INSPECTION SERVICES (S) PTE.LTD
Project : B280 Semi Submercible Offshore Project, MAERSK, Denmark.
Client : MAERSK DRILLING
Vessel Name : MAERSK Semi-Submersible Drilling Oil rig
Position : QA/QC Inspector –Welding &Piping
Period : From 12 July 2006 to 15 August 2008
WELDING:
Performing planning & leading NDT for different inspection activities NDT inspection (UT,RT,MT,PT,VT), welding inspection internal inspection of vessels, exchangers, filters & columns, corrosion monitoring, on stream inspection & documentation in the field of refineries, gas plant, oil platforms, tanks & fabrication yards. Good practical & theoretical knowledge in the interpretation of drawings, evaluating procedures, studying the requirements & making recommendations.
Study client/contracts specification/technical requirements, drawings etc., & review the procedures inline with International codes and Standards such as ASME IX, BS EN 288.
Prepare Scrutinise, witness and Qualifies WPS, PQR, Welder & Welding Operators (WPQ) qualification.
Prepare inspection & test plan (ITP) in accordance with International codes and standards/client or contract specification requirement.
In process inspection–various stages to check the bevel, Fit-up, temperature control consumable.
Work involved co-ordination with sub contractor inspector for day to day QA/QC activities. Welder Qualification, welding audit report preparation, welder performance check list, welding monitoring and Daily report preparation.
Incoming material identification, heat treatment, welding preheat in process welding and final visual inspection and carried out dimension control check and hydro test verification.
Inspection and test equipment calibration control and review of calibration TC.
Familiar with ANSI B31.3, API 570, AWS D1.1, API 1104.
NDE:
Scrutinize the NDE Procedures, Reports and prepare & Review NDE Map in accordance with client or contract specification requirement.
Execute & Ensures NDE activities / Inspection such as MT & PT, UT, RT & VT during fabrication and their evaluation and assessment.
Evaluation of Repair status and control.
Knowledge in NDT & selection methods in fabrication.
Employer: ARAMSONS INDUSTRIES
Project: BHEL High Pressure parts
Position : Welding Inspector.
Period: Form 01-06-2005 to 25-06-2006
WELDING:
Monitor and control the fabrication activities as per the ITP/Contract specification/Codes and Standards/Approved Drawings and Procedures work Instructions Material identification, Visual inspection, welding consumable verification, dimensional check, performance test, welder Qualification, welder training, and performance monitoring.
Overall quality control project responsibilities such as, interaction and coordination with clients, design, planning, projects, production, Welding & NDE.
Review of QC plan, Co-ordinating, supervising, Monitoring fabrication, Review of NDT reports and PWHT charts, film interpretation and reporting the repair rate, non-conformances, area of concerns, taking corrective actions and ensuring the project documentation. Welder Qualification, Welding process, parameter monitoring, incoming material identification.
Inspection of shutdown activities, repair works for piping. Responsible visual, NDT inspection. Preparation and final submission of test pack as per client requirement.
Hydro testing & Pneumatic testing witness.
Inspection and Test equipment calibration control - Prepare Master, usage and periodic recalibration lists.
Follow-up and execution of instrument calibration at approved laboratories
Review & verification of calibration results.
Employer : Consolidated Contractors International Company
Project : Oman SOHAR REFINERY PROJECT
Position : NDT Tech. /QC ASSISTANT.
Period : From 16- 07- 2004 to 25- 05- 2005
WELDING:
Scrutinize the NDE Procedures, Reports and prepare & Review NDE Map in accordance with client or contract specification requirement.
Execute & Ensures NDE activities / Inspection such as MT & PT, UT, RT & VT during fabrication and their evaluation and assessment.
Evaluation of Repair status and control.
Knowledge in NDT & selection methods in fabrication.
Employer : H.Young Company (East Africa) Limited
Project : Geo thermal power plant project in Alkaria Nairobi, Kenya
Position : HIGH PRESSURE WELDER.
Period : From 08-09-2001 to 13-08- 2003
Special welding technology with geo thermal power plant project in Alkaria, Kenya, Using Carbon Steel-GTAW - ER 70SG, SMAW - E7016
Stainless Steel: 316L Having
Certificates - Mitsubishi Heavy Engg. Certificate,
Bureau Verities Kenya Ltd.
Employer : CONSOLITATED CONTRACTORS International COMPANY (OGDII)
Project : ONSHORE GAS DEVELOPMENT PROJECT-PHASE, U. A .E ABHUDHABI
Position : HIGH PRESSURE WELDER.
Period : From 18-03-1999 to 18-09-1999
Employer : TECH MASTER BUKTT BATOK ST.23, #01-308, SINGAPORE 659540
Position : HIGH PRESSURE WELDER.
Period : From 15-10-1997 to 22-02-1998
Employer : CONSOLITATED CONTRACTORS COMPANY
Project : EQUATE ETHYLENE PLANT PROJECT STATE OF KUWAIT
Position : HIGH PRESSURE WELDER.
Period : From 27-02-1996 to 23-05-1997
Specialized pipeline welding involved TIG & ARC using materials R316, LT1.5, ER308L & E308L Stainless Steel, ER316L and E316L, ER308L & E308L ER309L, heavy valve welding using alloy steel material AWS,class all F6, F4 ER80SG Pipeline welding using carbon steel material (TIG ER70S2). Having a valid card issued by ASME IX
Employer : S.M.MUHABBAH HEAVY ENGG & CONSTRUCTION (M) SDN, MALAYSIA
Project : UNIT 11 SULTAN ISKANBAR POWER STATIONS, PASIR GUDANG, MALAYSIA
Position : HIGH PRESSURE WELDER
Period : 05-05-1995 TO 03-11-1995
Employer : TECH SHARP ENGG Madras, Tamil Nadu, India
Position : HIGH PRESSURE WELDER.(IBR Certificate)
Period : from 01-06-1994 to 30-04-1995
Employer : SAUDI SHINWAA COMPANY LIMITED,
Project : SHARQ EXPANSION PROJECT, JUBAIL KINGDOM OF SAUDI ARABIA
Position : TIG WELDER
Period : From 09-02-1993 to 05-11-1993
Employer : G.B.Engineering Works Engg Ltd Trichy, Tamil Nadu, India
Position : HIGH PRESSURE WELDER (IBR Certificate)
Period : from 01-09-1984 to 30-01-1993
Present Communication:
Email: **********@*****.***
Yours Truly
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