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Engineer Project Manager

Location:
Midlothian, VA
Posted:
July 11, 2012

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Resume:

Mailing Address:

***** ****** **** **

Reston, VA 20149 Home Phone: 703-***-****

Cell Phone: 703-***-****

Email: *******@**.***

Corry R. Davis

Technical Summary

Mechanical Engineer with more than 7 years of experience in design, production, and testing of Axial Flux Permanent Magnet Motors and Controllers for light duty electric vehicles. Proficient in the engineering design and development process using Computer Aided Design (CAD) software, Labview, and basic assembly language. Ability to read and understand mechanical drawings as well as wiring diagrams and printed circuit board schematics. Managerial experience as Project Manager overseeing the establishment and operation of NuGen’s first production facility in Hefei, China. This facility is responsible for NuGen’s motor, controller, and vehicle component product lines.

Work Experience

Work Experience

Work Experience

Education

August 2010 – Present NuGen Mobility Inc. Ashburn, VA

Senior Mechanical Engineer

• Project Manager overseeing establishment and operation of NuGen’s production facility in

Hefei, China.

Responsibilities include:

Helped to establish the production facilities core infrastructure and documentation

Managed all engineering documentation for all production components and assemblies

Modified existing designs and tolerances to aid in cost reduction and optimization

Aided in the development of new assembly processes and testing procedures

Validation of alternate materials, components, and vendors

Training of all personnel for assembly and testing for all products

Overseeing all aspects of quality control, including component and assembly inspections

• Lead Engineer overseeing NuGen Mobility’s electromechanical designs for controllers and vehicle control products

Responsibilities include:

Electronic packaging

Mechanical layout of printed circuit boards

Controller bus bar design

Documentation of all parts, processes, and testing procedures

Thermal and structural analysis

Component selection and sourcing

Assembly and testing of proto-type systems

April 2006 – August 2010 NuGen Mobility Inc. Ashburn, VA

Mechanical Engineer

• Mechanical Engineering support for the development of NuGen’s MSF280160 Motor

Responsibilities include:

Component design including: Discrete components, Rotating assemblies, and Tooling.

Documentation of parts, processes, and testing procedures

Thermal and structural analysis

Aided with component selection and sourcing

Assembly and testing of prototype systems

• Lead Mechanical Engineer overseeing EVC401-085 Controller program

Responsibilities include:

Electromechanical design

Documentation of all parts, processes, and testing procedures

Thermal and structural analysis

Component selection and sourcing

Assembly and testing of proto-type systems

Calibration and configuration of controller software

• Production Manager overseeing NuGen's day to day as well as long term tasks for production, prototype, and design.

Responsibilities Include:

Purchasing and Receiving

Job Order documentation including: Bill of Material and Job Router creation.

Inventory Control including: Part revisions and engineering change orders

Production scheduling

• Vehicle Design Integration, Installation, and Testing

Responsibilities include:

System integration and configuration

System Testing

Wiring layout and documentation

New hardware and software implementation

• IT Administrator

February 2005 – April 2006 New Generation Motors Corporation Ashburn, VA

Production/ Prototype Engineer

• Lead Production engineer overseeing NGM’s EVC401 controller program, both 96V and 48Vapplications.

Responsibilities include:

Component inspection and testing,

Controller assembly,

Controller testing, calibration, and repair,

Complete documentation of controller unit, including assembly and testing processes.

• Lead production engineer overseeing NGM’s solar car program.

Responsibilities include:

System assembly, including the motor and controller,

System testing and documentation,

Reconditioning used systems.

• Developed a Non- Destructive Testing process of a composite, magnetic rotor for military certification which incorporated both radiographic and ultrasonic testing.

• Operation and maintenance of motor testing equipment.

• Responsible for the assembly and documentation of prototype and production system builds.

• Additional responsibilities:

Assemble and test various NGM motor controller systems,

Quality Assurance Engineer for the entire parts inventory,

Maintained and developed additional design drawings and 3-D renderings,

October 2004- January 2005 Charles E. Smith Jewish Day School Rockville, MD

Substitute Teaching grades 7-12

• Taught classes with an emphasis in the areas of science and math.

2004 (summer) Hybrid Electric Vehicle Team of Virginia Tech Blacksburg, VA

Designer and Builder

Performed final fabrication and design on the car prior to Future Truck competition at Ford’s proving grounds in Michigan.

1999–2004 Virginia Polytechnic Institute and State University Blacksburg, VA

B.S., in Mechanical Engineering

Senior Project: Hybrid Electric Vehicle Team of Virginia Tech

Member and team leader of Virginia Tech’s Hybrid Electric Vehicle Team. The goal of this project was to convert a 2002 Ford Explorer into a functioning hydrogen powered hybrid electric vehicle to compete in the 2004 FutureTruck Competition.

Professional Associations American Society of Mechanical Engineers (ASME)

Hybrid Electric Vehicle Team of Virginia Tech (HEVT)

Computer Skills Matlab

Simulink

Labview

Mechanical Desktop

AutoCad 2008

SDRC Ideas

PDM Works Microsoft Office 1998- 2010, XP; Word, PowerPoint and Excel

Made 2 Manage

SolidWorks Professional 2007-2011

CircuitWorks

Cosmos Works Professional

SolidWorks Simulation

Interests Backpacking, hiking, fishing, traveling, member of American Pool Players Association (APA), Member of Virginia Pool League (VPL), and working on cars.

References upon request



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