Electrical Engineer Project

MIKE FU

** ******’s Dr, Markham, ON Tel: 905-***-**** E-mail: js0lgl@r.postjobfree.com

Objective: Electrical Engineer( Controls)

• B.S. of Electrical Engineering, Diploma of Mechanical Engineering.

• Over 10 Years proved experience with Engineering Management, project management, electrical and controls engineering management.

• Expertise with facilities development, engineering studies and process development in lunch new products and production lines in highly automated industrial manufacturing environments.

• Proficiency with mechanical, electrical, controls system designing, installing, programming, commissioning.

• Hand on PLC, HMI, SCADA and Robots programming and commissioning, establishing manufacturing process and procedures, excellent record for implementation, continuous improvement and cost reduction. Familiar with Lean Manufacturing

Professional Experience

Engineering Manager-Electrical and Controls Engineering Jan. 2010 to Sept 2011

Lear Corporation St Thomas/Whitby Plant, ON

• Manage Engineering department, report to plant manager. Managing, Leading and developing new production lines from initial step until completion, providing engineering support to all products and manufacturing, facilities and maintenance in plant wide.

• Provide direction to engineering team to design new production lines, process design, provide mechanical, electrical and controls system design. Providing engineering solution to the most critical customers.

• Design plant layout, new production lines layout and equipment layout; manage new production line development and lunch actives. Successfully launched two new products lines and a third shift shipping and 2 shift production system.

• Supervise the projects implementation and developments, executive and control the planning, budget for every aspect of the projects. Management and control of departmental budget. Developing concepts and solutions within financial guidelines.

• Responsible for continuous improvements and support lean manufacturing activities. Performing and coordinating engineering studies and requirements development, focus on lean manufacturing activities. Achieving targeted cost reduction and cycle time goals.

• Overseeing mechanical and electrical manufacturing equipment and controls design. Development of effective production flows and efficiency improvements. Designing and directing implementation of mechanical and electrical equipment and controls. Set up spare parts for new lines. Ensure all preventative maintenance items are scheduled and completed on time.

• Controlling and updating of all plant layouts and control documentation. Studying, rationalizing variables and parameters related to both processes and controls. Set overall expectation and goals for engineering department including direct supervision of Maintenance Manager, Supervisors and Control Engineers, maintain and recommend the new technology to the industry.

• Manage all new equipment installation including design phase and consideration of all ergonomic and safety requirements prior to start-up. Supporting and accomplishing plant objectives for continuous improvement within budget. Performing and coordinating engineering studies and requirements development.

Project Manager – Electrical and Controls Engineering July 2007 to Dec. 2009

H.J. Heinz of Canada LP, Lamington, ON

• Managed capital projects from initialing steps to completing within the budgets and schedule successfully, including scope of work, plan, execute and control for designing, installation and commission, proactively distributed project information to all stakeholders.

• Development and implementation of automated process controls and enhancement of existing controls in support to new process; and integrated production lines; Designed MV substations, distributions and motor controls centers; Identified, led, tracked, controlled and resolved all project issues. Identified the risk, critical paths of the projects, ensure the solution meet the quality, schedule and budget requirements. Make ensure the delivered projects are accepted and finally signed off.

• Managed overall schedule and budget, complete all technical documents as built for each project.

• Conduct preventive maintenance and improvement and upgrades of substations, powerhouse, generators, switchgears, circuit breakers, distributions, related equipment and controls; reduced downtime and increased reliabilities of manufacturing facilities. Oversee the maintenance

• Continuously seek out and identified opportunities for improvement, raised level of productivities. Support daily manufacturing production for electrical and controls related issues and repair of machinery, equipment and electrical and mechanical and other system; provided business information and implement new technology to manufacturing.

• Upgraded plant lights and fire alarm systems and conduct electrical power saving program by saving electrical bill $170,000 annually;

• Performed engineering inspection, evaluation, designs and recommendation for a wide range of electrical and controls systems, Managed projects in the plant by supervising contractors, venders, and consultants.

Electrical Engineering Processor April 2002 to June 2007

Siemens VDO Automotive Inc., Chatham

• Responsible for all manufacturing assembly machines and equipment in the launch new projects and products. Manage project teams to successfully execute projects.

• Conducting technical analysis with recommendation on purchase, Labor –hour estimation, establishing, planning, developing projects specifications and ensure the schedules are met.

• Control system designing, Programming, debugging, developing and improving several large automation production lines including many different assembly machines, various servo drivers, motion controls and robots, laser welding and laser marking, Presses, vision systems, Siemens PLC S5 and S7, AB PLC SLC 500 and Controllogix5000, HMI and networks with Profibus and Ethernet.

• Developing and supporting effective manufacturing processes and associated system, controls procedures. Identify and implement continuous improvement opportunities for many high volume assembly lines. Excellent history of continuous improvement.

• Mentor other electrical engineers, reliability processors, quality engineers and products engineers, Analyzed manufacturing efficiency & conducted problem solving & corrective action to ensure safety, production quality and production equipment efficiency, reliability.

• Supervise installations, commissions and startup, Hand on troubleshoot and support maintenance to diagnosis electrical and mechanical, controls system faults, support customers in resolving technical and system related issues, signed off equipment.

Senior Electrical Engineer June 2000 to Feb. 2002

German Industry & Commerce Inc, Shanghai

• Launched the project _Sheet Metal Line for SVW (Shanghai Volkswagen) Automotive Inc, and provided technical consulting to SVW on their production lines. Coordinated, supervised and directed on the site installation to the project's objectives.

• Responsible for electrical design, installation, Programming and commissioning. Designed medium voltage control system and Panels, installed and troubleshot large drive systems including a 650 tones Shuler Automation hydraulic Press.

• Developed PLC and HMI programs, approved machine automation control systems including code, hardware and software.

• Building internal and external relationship and extensive liaison between internal groups, clients and contractors. Provided technical direction to the project. Team leader of a $ 20 million project and successfully closed it before deadline,

• Trained and supervised 25 electrical, mechanical and maintenance engineers, making sure all team members fully understand the project in process.

Electrical Engineer (Shanghai Volkswagen) Jan. 1999- 2000 May

Spitzer Automation Technology Ltd., Germany

• Designed the body shop conveyer & welding system, installed controls systems in Volkswagen, including power/ control schematic diagrams and relevant networks. Developed line layouts with AutoCAD based on manufacturing processes.

• Designed electrical controls system with Eplan from conceptual until completion, , PLC and HMI, robots programming, facility layouts including wiring diagrams and cable schedule, providing accurate documentation with identifying solutions to manufacturing problems and troubleshooting. Conducting project meetings, performing project tracking and analysis. Prepared Bills of material.

• Identified project scope, objectives and responsible for scope change management, managed indirect staff and external contractors. Supervised and trained 35 electrical engineers, maintenance engineers, technicians and electricians on the design, programs, ABB & Fanuc Robotics, and troubleshooting.

• Led the Volkswagen project team, across function role and completed $8 million projects on custom sites.

Visiting Scholar Oct. 1995 – Dec. 1998

Technical University of Darmstadt, Germany

• Worked on two different industrial automation projects for automation industry.

• Installed, programmed, commissioned, and troubleshot automated production lines

• Researched assembly programming of digital signal processors for the parts on the speech recognition system of basic neuronal networks.

Electrical Engineering Manager July 1990 – Sept 1995

Zhouli Communications Technology Ltd., China

• Provided project management, accounting, prepare estimating. Designed, planned, evaluated and tested the operation and performance of electrical and electronic equipment and systems;

• Activated subordinates to fully implement their skills on the assigned projects, obtaining significant profits.

TRAINING & EDUCATION

Training: Team building and Leadership, Critical and creative thinking & communication@ Heinz

PMP, CatiaV5, Six Sigma, Lean Manufacturing, Injection Molding Machine, Siemens PLC

S7 programming, AB PLC and HMI @ Siemens

ABB Robots Programming @ German Industry & Commerce Inc

Siemens PLC S5 and electrical design

@Technical University of Darmstadt, Germany,

Education: B.S. Electrical Engineering, Shaanxi University of Technology

Mechanical Engineering Diploma, Shaanxi Institute of Technology

Honors Selected outstanding student, Shaanxi University of Technology

& Awards: Excellent Engineer in Zhouli Communication Technology Ltd., 1994

Scholarship: Chinese government for Visiting Scholar to go to study in Germany in 1994

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Additional Information & References on Request.

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