Engineer Supervisor

MANIKANDAN KARUPPIAH

Qualification Experience (year)

** *****

Bachelor of Technology (B.Tech) (MECHANICAL)

Name

MANIKANDAN KARUPPIAH

Date of Birth 02 MAY 1978

Nationality INDIAN

Education 1. BACHELOR OF TECHNOLOGY – (B.Tech)

(MECHANICAL )

2. DIPLOMA IN MECHANICAL ENGINEERING

(First class with HONOURS)

Registrations/ Affiliations

1.OPPITO- BOSIET

2.Safe Heavy Lifting Supervisor (RIGGING SUPERVISOR)

Certified by GERMANISCHER LLOYD – OIL & GAS, DOHA, State of QATAR, (Registered in QATAR PERTROLEUM, DOHA).

PASSPORT NUMBER H8418299 Valid up to FEBRUARY-2020.

Language ENGLISH, MALAYALAM,HINDI,TAMIL

C/o P. Srinivasan, No.9, Phone No.:- +91-44-225*****(CHENNAI-INDIA).

Gandhi Street, Kanagam, Mobile No.:- +91-944*******(CHENNAI-INDIA)

Chennai -600113, Tamilnadu, India. +771******** Ext. 1728 (Kazakhstan D-Island).

E-mail:-**********@*****.***

EMPLOYMENT HISTORY:

• APRIL 2011 TO TILL DATE

Position:- FIELD ENGINEER- PIPING (OFFSHORE)

SAIPEM (EPC), HOOK-UP & COMMISSIONING

PROJECT, KASHAGAN- OFFSHORE, D-ISLAND,

KAZAKHSTAN, (Agip KCO).

• JULY 2010 TO MARCH 2011

Position:-PIPING SUPERVISOR

DAELIM ENGINEERING (EPC), SAUDI POLYMERS,

NATIONAL CHEVRON PHILLIPS SOUTH PLOT PROJECT,

JUBILE, SAUDI ARABIA.

• AUGUST 2009 TO MAY 2010

Position:-SUPERVISOR-PIPING/LINE CHECKING (FIELD)

CHIYODA TECHNIP JOINT VENTURE (EPC), QATAR

GAS 3&4 LNG PROJECT, RAS LAFFAN IDUSTRIAL

ESTATE, QATAR.

• MAY 2007 TO JUNE 2009

Position:-SUPERVISOR-PIPING (FIELD)

TECNIMONT & SK ENGINEERING JOINT VENTURE,

SK ENGINEERING &CONSTRUCTION (EPC),

(EQUATE) KPPC PROJECT, KUWAIT.

• AUGUST 2006 to APRIL 2007

Position:-SUPERVISOR-PIPING (FIELD)

RAS LAFFAN OLEFINS ETHYLENE CRACKING

PLANT. RAS LAFFAN INDUSTRIAL ESTATE, QATAR.

• MAY 2005 to JULY 2006

Position:-SUPERVISOR-PIPING (FIELD)

ABUDHABI ONSHORE OIL OPERATION

COMPANY- (ADCO) PROJECT,

TECHNIP-ABU DHABI, U.A.E.

• AUGUST 2004 to MAY 2005

Position:-PIPING ENGINEER(FIELD)

RELIANCE PETROLEUM LIMITED (EPC) , INDIA.

• AUGUST1998 to AUGUST 2004

Position:- SITE ENGINEER

PIPING&EQUIPMENT ERECTION, AUM REFINERY

CONSULTANCY PRIVATE LIMITED (EPC), INDIA.

• JULY 2001 to AUGUST 2002

Position:-SITE ENGINEER

SANMARK (REFINERY) LIMITED, DALIAN, CHINA.

• DECEMBER 1996 to AUGUST 1998

Position:-TRAINEE ENGINEER

ENGINE FACTORY & COPPER ALLOY INDUSTRIES,

INDIA.

CAPABILITIES :-

Piping works such as Fabrication, Erection and Installation in LNG, Refinery, Petrochemical plants and Well heads (Gathering centers)

Line checking/punch listing, tie-in activities in offshore and onshore.

Hydrostatic test, Pneumatic test activities in Offshore and Onshore.

Pre-commissioning /commissioning activities like Air blowing, Steam blowing, water Flushing, Chemical cleaning, Leak test, Hydrostatic test, Pneumatic test activities in Offshore and Onshore.

Familiar in Pipeline fabrication and erection materials management activities and such as locating piping Tie-ins for hook up in existing plants.

Review drawing and coordinate with chief discipline engineers where needed. Coordinate with subcontractors supervisors to assure that required submittals are obtained from subcontractors. Supervise quantity take-off as required to monitor and control works.

Monitoring sub-contractors inspection schedules and ensure testing is performed. Perform other related issues as directed by management. Monitoring of progress of commissioning works with respect to installation interfaces.

Interface with Fabrication yards related to delivery and assembly of sub-contactors equipments. Preparation of standard installation procedures. Assistance in bid and study work relating to pipeline and spool installation.

Ensure that site activities are completed in accordance with installation

engineers requirements and procedures.

Familiar in Erection and Testing of Steam tracing lines in accordance with P&ID.

Familiar in installation of VALVE INTER LOCKS and Service(maintenance) knowledge in Geared valve’s like butterfly valves, plug valves, Globe valves and Ball valves.

Familiar in BOLT TORQUEING and TENSIONING

Computer Literate, Microsoft, Word, Excel, CADD and Auto Cad Drafting

Drafting, design and as-built drawings

Weld Map Marking (Before releasing the Isometric Drawing to the site for Construction.

Method Statement Preparation for Pre-Fabrication & Erection of Underground and

above ground piping).

Excellent Knowledge in visual inspection DPT, MPT, RT

Familiar with company Quality of Health Safety and Environment (QHSE) management system procedure and policy. Safety conscious in all work and behavior and use compulsory protective equipments as necessary. Report any safety hazard to my immediate superior.

ADDITIONAL COURSE DETAILS:-

1. NDT ASNT LEVEL – II (RT, UT, MT & PT)

2. PDS

3. BOSIET - OPPITO

4. AUTO CAD- Release 14 and 3D modeling courses completed in

INFO DATA SYSTEM, AUTODESK, Chennai, India.

5. ADCO Permit to Work (Job Performer in Hazardous area) course completed in

National Training Center, ABU DHABI- L.L.C., U.A.E.

(Eligible to work in Abu Dhabi Company for On-shore Oil Operation Sites).

6. GAS TESTING course ( H2S,CO,O2 Rich& Deficiency) and CONFINED SPACE

ENTRY course completed in TECHNIP FRANCE HSE Training center,

DOHA, State Of QATAR.

7. PTW Course completed in TECNIMONT & SKEC TRAINING CENTER and

QATAR GAS -1 LNG PTW in KUWAIT.

8. FIRST AID course in St. JOHN Ambulances Association, Sivakasi.

( Ministry Of Health & family welfare, INDIA.)

9. Safe Lifting Supervisor (RIGGING SUPERVISOR) course completed in

GERMANISCHER LLOYD – OIL & GAS, DOHA, State of QATAR,

(Certified by QATAR PERTROLEUM, DOHA).

10. SWIFT PROFESSTIONAL (MS-Office) Course completed in

National Institute of Information Technology, Chennai, India

• EXPERIENCE:

• JULY 2011 TO TILL DATE

Position:- FIELD ENGINEER- PIPING (OFFSHORE)

SAIPEM (EPC), HOOK-UP & COMMISSIONING PROJECT,

KASHAGAN- OFFSHORE, D-ISLAND,

KAZAKHSTAN.

Follow-up for the commissioning activities in process utility area.

Prepare the technical queries and event reports and get approval from clients.

Perform all task assigned by the site manager, in direct contact with the superintendent, the master and the chief engineer.

Monitor construction / installation etc. progress to ensure acceptable quality of structures and finishes.

Verify sub-contractors' performance and assess their operation performance.

Liaison with the project personnel, Foremen and Inspectors to ensure smooth job preparation and field operations.

Perform yard activities supervision for the offshore construction.

Liaise with asset management for the contract monitoring of the assets.

Ensure the application of project engineering in the construction activities.

Liaise with Client technical representative for all engineering matters.

Perform all possible technical verifications on field.

• JULY 2010 TO MARCH 2011

Position:-PIPING SUPERVISOR

DAELIM (EPC), SAUDI POLYMERS,

NATIONAL CHEVRON PHILLIPS SOUTH PLOTPROJECT,

JUBILE, SAUDI ARABIA.

Piping works such as Piping Fabrication, Piping Erection and Installation, Line checking/punch listing, tie-in and Pre-commissioning activities in Liquefied Natural Gas Plant.

Work permit Preparation as per work priority , conducting Toolbox Talk at site.

Monitoring sub-contractors inspection schedules and ensure testing is performed. Perform other related issues as directed by management.

Monitoring of progress of onshore construction. Pre-commissioning

Review drawings and co-ordinate with chief discipline Engineers, where needed.

Preparing monthly schedules for Fabrication & Erection, and conducting daily meeting with sub-contractor to achieve the goal as per the schedule.

Preparing daily &monthly reports, plans on day-to-day activities.

Familiar with company Quality of Health Safety and Environment (QHSE) management system procedure and policy. Safety conscious in all work and behavior and use compulsory protective equipments as necessary. Report any safety hazard to my immediate superior.

AUGUST 2009 to MAY 2010

CHIYODA TECHNIP JOINT VENTURE (EPC),

QATAR GAS 3&4 LNG PROJECT,

RAS LAFFAN IDUSTRIAL ESTATE, QATAR

SUPERVISOR-PIPINGL/LINE CHECKING (FIELD)

Piping works such as Piping Fabrication, Piping Erection and Installation, Line checking/punch listing, tie-in and Pre-commissioning activities in Liquefied Natural Gas Plant.

Work permit Preparation as per work priority , conducting Toolbox Talk at site.

Monitoring sub-contractors inspection schedules and ensure testing is performed. Perform other related issues as directed by management.

Monitoring of progress of onshore construction. Pre-commissioning

Review drawings and co-ordinate with chief discipline Engineers, where needed.

Preparing monthly schedules for Fabrication & Erection, and conducting daily meeting with sub-contractor to achieve the goal as per the schedule.

Preparing daily &monthly reports, plans on day-to-day activities.

Familiar with company Quality of Health Safety and Environment (QHSE) management system procedure and policy. Safety conscious in all work and behavior and use compulsory protective equipments as necessary. Report any safety hazard to my immediate superior.

Monitoring of progress of onshore construction works with respect to installation interfaces.

Interface with Fabrication yards related to delivery and assembly of sub-contractors equipments.

Preparation of standard installation procedures

Assistance in bid and study work relating to pipeline and spool Installation.

Ensure that site activities are completed in accordance with Installation, Engineers requirements & procedures.

Familiar with company QHSE management system procedures and policy.

Safety conscious in all work and behavior and use Compulsory protective equipments as per necessity. Report any safety hazards to my immediate superior.

Familiar with all relevant work and safety procedures issued by the Company and promote their implementation.

Follow-up of pipe spool erection , Pre-fabrication and painting as per sub-contractors schedule

Hydrostatic and Pneumatic test are performed and witnessed as per test package.

TECNIMONT & SK ENGINEERING JOINT VENTURE,

SK Engineering & Construction Ltd. (EPC), Kuwait.

POSITION:-PIPING SUPERVISOR- FIELD

MAY 2007 to JUNE 2009

Piping works such as Piping Fabrication, Piping Erection and Installation, Line checking/punch listing, tie-in and Pre-commissioning activities.

Pre-commissioning /commissioning activities like Air blowing, Steam blowing, water Flushing, Chemical cleaning, Leak test, Hydrostatic test, Pneumatic test activities in Offshore and Onshore zone-13 KPPC AROMETICS

I have Passed PTW course (Permit to Work System) and Eligible to work in all Hazardous place. Person In-charge of all HOT WORKS, COLD WORK permit for the Construction activities, Hydrostatic test and Pre-Commissioning activities.

Review drawings and co-ordinate with chief discipline engineers where needed.

Co-ordinate with Subcontracts supervisors to assure that required Submittals are obtained from subcontractors.

Supervise quantity take-off as required to monitor and control works.

Monitor sub-contractors inspection schedules, and ensure testing is performed. Perform other related issues as directed by management.

Monitoring of progress of onshore construction works with respect to installation interfaces.

Interface with Fabrication yards related to delivery and assembly of sub-contractors equipments.

Preparation of standard installation procedures.

Assistance in bid and study work relating to pipeline and spool Installation.

Ensure that site activities are completed in accordance with installation Engineers requirements and procedures.

Familiar with company QHSE management system procedures and Policy.

Safety conscious in all work and behavior and use compulsory protective equipments as necessary.

Report any safety hazards to my immediate superior.

Familiar with all relevant work and safety procedures issued by the Company and promote their Implementation. Follow-up of pipe spool erection, Pre-fabrication and painting as per Subcontractors schedule.

Ras Laffan Olefins Ethylene Cracking Plant, QATAR. POSITION:-PIPING SUPERVISOR –FIELD

AUGUST 2006 to APRIL 2007

Piping works such as Piping Fabrication, Piping Erection and Installation, Line checking/punch listing, tie-in and Pre-commissioning activities. Pre-fabrication and Erection of Carbon Steel, Low Temperature carbon steel (LTCS), SS316H & 304L and Alloy steel pipe lines.

Preparing monthly schedules for Pre-fabrication and Erection, Preparing daily & monthly reports, plans on day to-day activities, etc

I have passed safe lifting SUPERVISOR Course in Qatar (RIGGING SUPERVISOR).Certified by QATAR PETROLEUM&GERMANISCHER LLOYDS (OIL and GAS) INSTITUTE.

Pre-commissioning /commissioning activities like Air blowing, Steam blowing, water Flushing, Chemical cleaning, Leak test, Hydrostatic test, Pneumatic test activities in Offshore and Onshore.

ABUDHABI ONSHORE OIL OPERATION COMPANYPROJECT, U.A.E

Contractor:- TECHNIP FRANCE

(Worked Under M/s LAHOUD ENGINEERING CO.LIMITED.)

POSITION:-PIPING SUPERVISOR-FIELD

MAY 2005 to JULY 2006

Pipe spool fabrication & erection for Remote wells, Gathering Center and Central Processing plant (Erection of HYDRO-CARBON LINES, GAS LINES STEAM LINES, AIR LINES, WATER INJECTION LINES, WATER DESPOSAL LINES.)

GRUDE OIL GATHERING STATION (CLUSTERS) Pipe erection (like GRUDE OIL and GAS LINE), SEPERATOR and CLOSE DRAIN VESSEL Erection.

ADCO certified person for REMOTE WELL HEAD LINE CONNECTION(GRUDE OIL, GASLINE, and WATER INJECTION&WATER DESPOSAL LINE).

MECHANICAL (Test pack) Clearance, Hydro Test, Flushing and Re- instatement.

I have Passed PTW course (Permit to Work System) (scored 100% mark) and Eligible to work in all Hazardous place and Remote Wells.

Pre-commissioning /commissioning activities like Air blowing, Steam blowing, water Flushing, Chemical cleaning, Leak test, Hydrostatic test, Pneumatic test activities in well head and Onshore plant.

RELIANCE PETROLEUM LIMITED (EPC), JAMNAGAR,INDIA.

POSITION:-PIPING ENGINEER –FIELD

AUGUST 2004 to MAY 2005

Pipe line Pre-fabrication and Erection (HYDRO- CARBON LINE PIPING, FLARE LINE, STEAM LINE PIPING, NITROGEN LINE, AIR LINE, COOLING WATER LINE PIPING.)

Work permit Preparation , conducting Toolbox Talk at site

Scaffold Inspection & certification

Preparing monthly schedules for Fabrication and Erection,

Pre-commissioning/commissioning activities like Air blowing, Steam blowing, water Flushing, Chemical cleaning, Leak test, Hydrostatic test, Pneumatic test activities in well head and Onshore plant.

Perform other related issues as directed by management.

Monitoring of progress of onshore construction works with respect to installation interfaces.

Interface with Fabrication yards related to delivery and assembly of sub-contractors equipments.

Preparation of standard installation procedures

Assistance in bid and study work relating to pipeline and spool Installation.

Ensure that site activities are completed in accordance with Installation, Engineers requirements & procedures.

Familiar with company QHSE management system procedures and policy. Safety conscious in all work and behavior and use compulsory protective equipments as necessary.

Report any safety hazards to my immediate superior.

Familiar with all relevant work and safety procedures issued by the Company and promote their implementation.

Follow-up of pipe spool erection , Pre-fabrication and painting as per sub-contractors schedule

Hydrostatic and Pneumatic test are performed and witnessed for 644 test packages (UNIT -271 Isomer benzene plant).

AUM (REFINERY)CONSULTANCY PRIVATE LIMITED (EPC)

POSITION:-SITE ENGINEER

AUGUST 1998 to MAY 2004

Experienced in Pipe spool fabrication and Erection for REFINERY AND SOLVENT EXTRACTION and PETROCHEMICAL PLANT

Fabrication & Erection of Steel Structures.

Static and Rotating Equipments erection in Refinery, Petrochemical and solvent extraction plants.

Commissioning experience in following Equipments :- Reactor, Bleacher, Extractor, Extraction column, crystallizers, Desolvandizer Toaster, Condenser, Thermic fluid heater, Heat exchangers, Storage tanks, Fatty acid tanks, Nitrogen purging system, Centrifuges pump, Reciprocating pumps, Screw pumps, Vacuum pump, Ejector system for generating vacuum(320mm Of Hg to 760mm of Hg), Gear compressors, cooling towers, boilers, etc.

Experience in Design of smoke tube Heat Exchangers, Coil type Heat Exchanger, condensers, Storage vessels, Equipment and Pipe line supports.

Experience in Vendor Evaluation, Bill of Material Preparation, Quotation collection from the suppliers and Vendors for Bought-out items and Fabrication item, Preparation of Comparatives Statements, Preparation of purchase equitation and Document preparation as per ISO-9001 Procedure.

Inspection of Fabricated Equipments as per ISO-9001 Procedure, like STAGE -I, STAGE - II, STAGE -III & FINAL and Documentation.

Pre-commissioning /commissioning activities like Air blowing, Steam blowing, water Flushing, Chemical cleaning, Leak test, Hydrostatic test, Pneumatic test activities in well head and Onshore plant..

SANMARK LIMITED, CHINA.(EPC)

Worked Under M/s AUM CONSULTANCY PRIVATE LIMITED (EPC).

POSITION:-SITE ENGINEER

JULY 2001 to AUGUST 2002

Pipe spool Fabrication & erection for Refinery Plant

STATIC and ROTATING EQUIPMENT Erection (like Heat exchangers, Neutralizer, Clay Treater, Reactor, Bleacher, Extractor, Extraction column, Crystallizers, Desolvandizer Toaster, Condenser, Thermicfluid heater, Cooler, Storage tanks, Fatty acid tanks, Nitrogen purging system. )

FABRICATION AND ERECTION OF STRUCTURE, EQUIPMENT'S & PIPE SUPPORTS. INSULATION OF PIPE AND EQUIPMENTS.

ERECTION OF PUMPS, ELECTRICAL PANEL BOARD and WIRING OF ALL PUMPS, MOTORS, FLOW -SENSORS, TEMPRATURE SENSORS and PRESSURE SENSORS, HEATERS)

Hydrostatic test, Pneumatic test activities are performed and Witnessed for the 1724 test Packages.

Pre- commissioning and commissioning of Refinery and solvent extraction plant.

COPPER ALLOY INDUSTRY, INDIA.

POSITION:-SUPERVISOR

DECEMBER 1997 to AUGUST 1998

Well trained in Production, line inspection and final inspection of Ashok Leyland cargo909 and Comet engines bearing rear ends, front ends, studs, and hexagonal rod, round, square rod extrusion.

ENGINE FACTORY

(ISO 9002 ORGANISATION),INDIA.

POSITION:- TRAINEE ENGINEER

DECEMBER 1996 to DESEMBER 1997

Trained in Programming and Operating of CNC machines, Assembly and Testing of Vijayantha V46 and UTD 20 battle tanks, Engine spares like connecting rod, stud, bus bearing housing, piston housing, piston, crank shafts, cam shaft, spur gear, bushes assembly, testing, follow -up procedures for ISO-9000, etc.

USHA ENGINEERING WORKS, INDIA.

POSITION:-SUPERVISOR

APRIL 1996 to NOVEMBER1996

Production and Quality control department. In-charge of supervising Ashok Leyland cargo909 and comet engine bearing rear ends, Front ends, ‘o’ ring and studs for oil pump), etc

MANIKANDAN KARUPPIAH.

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