Manufacturing
Resume:
Stephen Day ***** The Dock
Roswell, GA *****
******@*****.***
Objective
Utilize significant hands on experience with new process introduction with emphasis on implementation and transfer of safety sensitive automotive technology to production employees and technicians. Prior experience in supervision of manufacturing engineers providing day-to-day support in a team environment. More recently applying skills in plumbing, electrical, remodeling and HAVC to maintaining residential and rental properties as owners are about their busy lives.
Profile
• Experience in the all facets of manufacturing in several industries some of which are automotive safety equipment, medical implantable devices, medical equipment validation, computer peripherals and electric motors. Able to solve problems with latest methods in FDA, GMP, MRP and ISO9000 environments. Experienced in leading a team of manufacturing engineers (seven) in production support. Experienced Project manager of many projects including production in Mexico. Experienced in cost reduction identifications, justifications and implementations. Quality oriented and customer oriented with plans and actions to meet 6 sigma protocols.
• As Transition Engineer was responsible for documentation of electrical actuator product line for movement from on facility to another. Able to work with minimal supervision to get needed tasks completed.
• As Manufacturing Engineer developed processes and provide day to day support Transition Engineer was responsible for documentation of electrical actuator product line for movement from on facility to another. Able to work with minimal supervision to get needed tasks completed.
• Develop and implement knowledge management strategy designed to improve access to product information for internal and external customers.
Skills
• Project Management • Managing and Developing Teams
• Task Analysis • Presentations and Training
• Cost Accounting • TQM, 8D, SPC 6 sigma skills
• Mechanical and Electrical Project Design • Quality System Implementation
Experience
June 2001 to present
Day Engineering President
- Provide Home repair service.
- Multi-discipline provider in electrical, plumbing, drywall, painting, interior and exterior repair and paint, design, restoration and improvement.
- EPA Universal certification and HVAC experience. Experience with service and installation of Carrier, Amanna, Rhudd, Bryant and Goodman air conditioning and furnace systems. Some experience with commerical packaged units as well.
October 1999 - June 2001 Sector Electronics
Manufacturing Manager
- Provide mechanical design with Autocad, develop manufacturing infrastructure.
- Work with GMP and FDA submittals for Client medical Company. Provide engineering support for projects.
- Provide engineering documentation system design and implementation. Small company requiring flexibility and diversified skill set.
March 1997 - Nov 1998 McDonnell Douglas Technical Services
Manufacturing Engineer (Transition)
- Convert and create operation instruction and process router documentation for Aircraft actuators and electric motors. Part of Transition Team moving production to another facility. Word and Digital Technology used.
1996 - 1997 Masonelian Dresser
Cost Engineer
- Maintain costed backlog.
- Assigned cost comparisons between products and processes using BOM and Time estimates.
- Various projects as required with database and MRP during month and at closing.
- Assisted in month end closes and a yearly close under direction of accounts manager.
1995 -1996
Consulting
- Advanced Manufacturing Engineering Projects for process improvement.
- Reduction of labor from 9 man weeks to 3 days for insulation test of wire.
- Reduction of electrode test time form 2 hours to 15 minutes per electrode.
1994 - 1995 Advance Bionics, Sylmar CA
Manufacturing Engineer
- Process improved 10 % by bringing in improved molds for electrode assembly.
- Provided Micromachining and CNC Support for tooling semi design and fabrication.
- Provided interface for Manufacturing and Engineering in R&D environment.
1987 - 1994 TRW TECHNAR Irwindale, CA
Manufacturing Engineer III 1993 - 1994
- Installed a $1.2 MM CO2 Component Cleaning System which removed plastic flash and metal stamping slivers from component parts.
- Eliminated Freon cleaning.
- Reduced Man power by 50%.
- Reduced piece part cost from $0.18 to $0.042.
- Improved quality of components by 80%.
Manufacturing Engineering Supervisor 1991 to 1993
- Supervised 7 Manufacturing Engineers providing day to day support for 2 Rolamite production areas.
- Reduced scrap from 7% to below 0.7%.
- Reduced Cost by implementing more realistic process and SPC controls.
- Improving and standardizing like operation parameters.
- Justified & Implementing faster computers for process control.
- Cost justified and implemented projects that increased Line throughput from 1000 per shift to 1300.
- Participated in initiation of Q.O.S. (Quality operating system) in manufacturing areas.
- Participation Leadership Team for the Malcolm Baldridge Company Assessment.
Manufacturing Engineer II 1987 to 1991
- Production startup of first rolamite airbag inflation crash sensor - automated production line.
- Involved with personnel training, production associates, and technician as well as production supervision.
- Performed equipment and process capability verification both initial and sustaining.
- Used SPC to aid in controlling the process.
- Developed cost and productivity improvement projects that increased parts per labor hour from 5.0 to 8.5.
- Reduced scrap from initial 8% to a consistently less than 0.05% throughout the department by failure analysis and process correction.
- Participated on cross functional teams where needed for successful project completion.
- Wrote Process Control Plan and SPI (Standard Process Instruction) for the department. Revised both documents with inputs from the team.
- Provided manufacturing information for MRP II BOM system. Participated in Make buy decisions.
- Used Cost Matrix as one criteria for process improvement selection.
1985 to 1987 Kennedy Corporation , Monrovia , CA
Manufacturing Engineer II
Worked 4 out of 5 Tape Drive Production Lines
- Promoted to Senior ME level after one year with products.
- Interfaced with all functions to diagnose and correct product and production problems.
- Assigned as Product Manager representing Operations for the 6500 series introduction.
- Extensive work with product cost, BOM correction and use of AMAPS MRPII system.
1984 to 1985 B.E.I. Kimco San Marcos CA
Manufacturing Engineer
- Responsible for producing motors or actuator design (Equipment justification and acquisition).
- Implemented state of the art stator winder which reduced winding time from 15 minutes to 45 seconds per part.
- Increased stator coating productivity from 700 per shift 1500 per shift with process and tooling changes. This included initial estimates and cost reduction return o investment.
1977 to 1984 TRW Motor Division, Dothan AL
Manufacturing /Quality Engineer - Technical Liaison Project Leader
- Increased assembly productivity by 15% by conceiving, designing justifying and implementing conveyorized assembly system. Provided Costing, Operation times and BOM as well as process changes to implement and support production.
- Moved product line of electric motors to Mexico. Taught and supported manufacturing staff in production of motors.
- Supervised / Operated warehouse and quality department in US.
Education and Certifications
TECHNICAL TRAINING
Graduated AAS EET 1968 Virginia Western Community College Roanoke. VA
Graduated BS EET 1973 University of Tennessee. Martin TN.
Held EMT III (Paramedic License State of Alabama 3 years)
Presently hold certification in CPR and First Aid with American Heart Association
EPA Universal certification
SKILLS
Computer Literate with IBM and Macintosh.
Programs used
First line supervision training
Autocad 2003 Autocad LT Design Cad
Word 2003 and Windows XP
Problem solving 8-d, 6p and Keopner- Traego
TQM, SPC, Cadkey SQC Pack + AMAPS MRP Fourth Shift
MRP QOS, DFMEA, CAPS PLC Programming
MasterCam P.C. System
Troubleshooting and repair skills Quality Control Plans Automotive.
Microsoft Excel and Access PLC program changes and troubleshooting
MRB Experience Cell manufacturing.
Six Sigma techniques. Green belt training
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