RESUME

Post Applied For : QA/QC Welding Inspector

S. SAHAYA VIJAYA KUMAR

**/**, **** **** ******, Phone: +91-463*-******

Vadakkangulam, Mobile: +919********* (India)

Tirunelveli Dist., E-mail: jkwvug@r.postjobfree.com

Tamil Nadu – 627 116.

India.

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OBJECTIVE

To work in a professionally managed company and to achieve career growth based on hard work.

NAME : S. Sahaya Vijaya Kumar

NATIONALITY : Indian

DATE OF BIRTH : June 28, 1978

EDUCATIONAL QUALIFICATION : B.E. Mechanical – Year 2003

Raajas Engineering College,

(Former the Indian Engineering College)

Vadakangulam.

Diploma in Mechanical Engineering

Raajas Polytechnic - Year 1999

Vadakangulam.

LANGUAGES : English, Hindi&Tamil

GEOGRAPHICAL AREA OF WORK : Qatar, Oman, UAE, India

YEARS OF EXPERIENCE : 7+ Years (QP Approved QC Welding Inspector)

ADDITIONAL QUALIFICATION

• AWS – Certified Welding Inspector (Certificate no: 09013571)

• Successfully Completed QMS Lead Auditor Training for ISO 9001:2008 IRCA-UK

• Radiographic Testing (ASNT Level II )

• Ultrasonic Testing (ASNT Level II )

• Magnetic Particle Inspection (ASNT Level II )

• Liquid Penetrant Inspection ( ASNT Level II)

Safety Training Course For ON SHORE

• H2S / BA Training Done at QATAR PETROLEUM (QP).

SUMMARY OF WORK EXPERIENCE

Extensive experience in the field of Quality assurance, Quality Control & Mechanical Inspection for the construction of Oil &Gas /Petrochemical /Power /Cement plant projects, fabrication works, etc.

The field of experience in Welding, Piping, Static Equipment erection, Rotating Equipment alignment/grouting, Structural steel fabrication/erection, external piping, Storage Tanks.

Familiar with International Standards like ASME Sec. I, II, V, VIII, IX; B31.1, B31.3,B31.4, B31.8; AWS D1.1; API 650 /1104, NACE, ASTM and other commonly used in Construction industries and also familiar with GE, PDO, QP working standards.

KEY Work Responsibilities:

? Preparation of PQP & QCP.

? Preparation of procedure and Method of Statement.

? Preparation of WPS and PQR.

? Conducting the Welder Qualification Tests.

? In process inspection during the fabrication and machining items.

? Preparing Quality documentation for Test Pack.

? Testing of the Produced Components.

Following are my detailed job responsibilities:

• Preparation and review of WPS, conducting PQR, WQT, including In process Inspection in all common welding processes e.g. SMAW, GTAW, SAW, GMAW, FCAW etc, for the material CS,LTCS, SS, Corten steel, Duplex and other common material used in construction industries.

• Preparation & Reviewing PQP, QCP/ITP and Work procedure. .

• Planning/Carrying out mechanical inspection activities. Responsible for managing the Inspection program at job site. Coordination of painting work.

• Doing surveillance audit on welder/welding operator for compliance with WPS. Carry out Audit; prepare checklist & audit reports specifying corrective /preventive action.

• Responsible for maintaining the specific standard of the job concerned and to assure the works are executed as per the required codes, standards & approved procedures of the work concerned. Responsible for the overall supervision & inspection project materials, welding, weld preparations, prefabrication, installation of pipelines, preheat & PWHT verification, coordination of NDT work, study of NDT reports, test pack insulation, P&ID checks and punch list, maintaining all relevant records to handover to the pre-commissioning engineer on construction completion and liaison with client regarding testing and acceptance of work.

• Coordination with Clients, consultants, sub-contractors vendors / vendor representatives and Inter-departmental coordination and overall supervision of the construction / inspection and testing

• Supervise office activities such as inspection reports, control& preparation of inspection assignment package and preparation of manufacturer’s data book in connection to all major purchase orders etc.

• Review Inspection and Test Plan submitted by vendors / subcontractors in connection to the purchase order; coordinate to vendor from time of pre inspection meeting and arrange third party inspection agency to witness and inspect purchase order items, assist in every problems until the delivery of goods etc.

M/s. Blackcat Engineering & Construction W.L.L.QATAR

Period : From June 2008 to Till Date.

Designation : QA/QC Engineer - Mechanical.

Project Handled in Black Cat Engineering & Construction

Period : From Sept 2009 to Till Date.

Project : GC 08110600

Engineering, Procurement, Installation and Commissioning for Implementation of Critical Mechanical PCR (MCE/MC/04/248) for Replacement of Disulphide Separator in NGL-1 Plant, Mesaieed-Qatar

Client : Qatar Petroleum

Designation : QC Inspector-Piping/Welding

JOB RESPONSIBILITY:

• Material identification & verification.

• Preparing procedure and Method of Statement.

• Writing of new welding procedure specification (WPS) and qualifying new PQR, as and when required.

• Conducting qualification of welders and maintaining their continuity records.

• Conducting audit of welders on regular basis

• Approval of all Quality Control Procedures / Plans for Fabrication activities.

• Review & Approval of welding documents like WPS, PQR & WPQ certificates.

• Review & Approval of Quality Assurance Plan (QAP), Weld Plan / NDT Plan and preparation of Progress Report on monthly basis.

• Preparation of Weld map and maintaining traceability of weld seams with proper inspection reports.

• Review daily welding & fit up reports.

• Review of NDT reports

• Monitoring PWHT

• TIE–INS welding inspection for plant piping.

• Prepare the hydrotest pack and witness the hydrotesting

• Review of project requirements and preparation of project weld plan. Conducting of Internal Audit on all Department and Logging of Non-conformity, if any and implementing proper corrective actions.

• Carrying out inspection for construction/fabrication activities

• Coordination with Clients, consultants, sub-contractors vendors / vendor representatives and Inter-departmental coordination and overall supervision of the construction / inspection and testing

• Review of final QA/QC documentation.

Period : From June 2008 to Aug 2009.

Project : GTC 07/178/ED

EPIC for Replacement of V-2003 and Installation of Air Cooler at NGL-2 Mesaieed M/s QATAR PETROLEUM, QATAR

Designation : QC Welding Inspector.

JOB RESPONSIBILITY:

• Material identification & verification.

• Preparing procedure and Method of Statement.

• Monitoring Filed inspection activities

• TIE–INS welding inspection for plant piping.

• Checking the Pipes and Punch listing as Pretest packages prior to Hydro testing.

• Witnessing hydro test of piping.

• Carry out the inspection as per the approved Quality control plan (QCP)

• Preparation of Weld map and maintaining traceability of weld seams with proper inspection reports.

• Preparation of weld inspection summary

• Blasting/Painting inspection of various items

• Maintain Calibration certificate of instruments, Recorder, Measuring devices and testing devices use in inspection and test activities.

• Prepares and submits client written inspection reports as required by the contract documents.

• Coordinate for Post weld heat treatment of welds, monitor the heating rate, soaking time and cooling rate during heat treatment

• Liaise with client, Authorized Inspector and Third party

• Prepare inspection test plans and Preparation of project welder performance/rejection report

• Coordinate technical queries with project management team on daily basis

• Coordinate with client inspection department / third party inspection department for quality issues

• Prepare relevant QA/QC documents as required for a weekly coordination meeting; closely monitor quality of the work including welding activities and non-destructive examination such as radiographic examination rejection rate and welding consumables handling to meet every requirement mentioned in welding procedure specification. Review Inspection and Test Plan submitted by vendors / subcontractors in connection to the purchase order; coordinate to vendor from time of pre inspection meeting and arrange third party inspection agency to witness and inspect purchase order items, assist in every problems until the delivery of goods etc.

• Compiling QC Dossier and verification of the same prior to approval by client.

M/s. OMAN STEEL Co. LLC., Muscat

Period : From April 2006 to April 2008

Client : GE Energy - Europe

Project : Al -Zawra central power station.

Designation : QC Engineer.

I worked as a QC Engineer for Fabrication and Installation of Chimney (9E Frame 10 Nos), Turbine Hall Shed structure and associated pipings for M/s. Federal Electricity and Water Authority – Al -Zawra central power station, Ajman (UAE) and M/s Sharjah Electricity and Water Authority-Hamriyah Power Station, Sharjah

Associated during the manufacturing of Pressure vessel for PDO. Inner Dia. of 4600mm, Thickness 22mm, with a length of 27 Mts for LPS Bulk separator vessel manufactured with CS material SA 516 Gr. 70 as per SEC VIII Div. I 2004 Addenda. 2005. Inspected all the salient features as per the code & Client requirements

JOB RESPONSIBILITY:

• Witnessing welder qualification test, welding procedure qualification

• Material identification & verification.

• Review of NDT reports.

• Monitoring heavy structural welding activities

• Monitoring electrode control.

• Monitoring Filed inspection activities

• Witnessing hydro test Piping and vessel.

• Coordination with client representative.

• Monitoring painting activities

• To undertake workshop verification of welding machine and electrode baking and storage to ensure all equipment meets job requirement specifications

• To conduct fit up and dimension inspections as per Inspection and Test Plan (ITP) and review radiography test film

• Witnessing of Mechanical Testing

• Preparing of Manufacturing Data Book as per QCP

• Review of final QA/QC documentation.

M/s. Diamond Engineering Groups of Company. Chennai

Period : From May 2003 to April 2006

Position : Engineer – QC

Period Design, Fabrication and Erection of heavy Equipments. Especially for Cement Plants, refineries, mining and Piping. Having good exposure in the field of Structural engineering & Cement Plant and Power Plant equipments.

JOB RESPONSIBILITY:

• Developing the Welding Procedure Specification and witnessing WQT

• Review daily welding & fit up reports.

• Review of NDT reports.

• Monitoring sub contractor activities.

• Monitoring heavy structural welding activities

• Monitoring Filed inspection activities

• Doing Inspection for fabricated items & Machine shop components.

• Involved in NDT of Materials, Forged components & welding for non-conformance in house.

• Co-ordination with various customers and Third party inspector regarding inspection.

• Involved in the continual improvement process in welding and Painting.

• Prepare relevant QA/QC documents as required for a weekly coordination meeting; closely monitor quality of the work including welding activities and non-destructive examination such as radiographic examination rejection rate and welding consumables handling to meet every requirement mentioned in welding procedure specification.

Personal Information :

Father’s Name : S. Soosai Antony

Date of Birth : 28.06.1978

Sex : Male

Language Known : English & Tamil, Hindi.

Passport No. : H 7739050

Place of issue : DOHA

Date of Issue : 15.12.2009.

Date of Expiry : 14.12.2019

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Declaration

I hereby confirm that the information given above is true to the best of my knowledge and belief.

Yours truly,

S. Sahaya Vijaya Kumar

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