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Plant Maintenance

Location:
Khanna, PB, 141401, India
Posted:
May 09, 2012

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Resume:

Anil Sachdeva

Address : ***, ******** ***** ****** ***** Ludhiana, Punjab.

E Mail : j5vtt0@r.postjobfree.com, j5vtt0@r.postjobfree.com

Telephone : 01628- 224385, 225385, 098********

________________________________________

In quest of assignments with Decision Making and Challenging Roles in the area of power plants, Maintenance of process plants, Projects and Material Management.________________________________________

BE (Mech) from REC Rourkela with over 18 years of experience in Erection, Commissioning, O&M & Material Management.

Extensive experience in all aspect of installation, commissioning, operation, maintenance and servicing of power plants and sugar plants.

Handled Erection and commissioning of 8 MW condensing cum extraction power turbine along with E.S.P., cooling tower and R.O. Plant.

Handled erection of 10 MW back pressure power turbine.

Handled erection and commissioning of 3 MW back pressure turbine.

Handled erection and commissioning of 40 TPH bagasse fired boiler.

Presently associated with M/s A B Grain Spirits (P) Ltd, Ambala as D.G.M. looking after erection of 60 TPH, 87 Kg boiler and 9 MW back pressure turbine.

An effective communicator with exceptional relationship management skills with ability to relate to people at any level of business.

Successful in building relations with Vendors & Service Providers; sorting out critical problem areas and delivering on management’s expectations.

EMPLOYMENT PROFILE

Integrated Casetech Consultants (P) Ltd July 2009 to Jan 2012

As Sr. Manager

I was associated with M/s Integrated Casetech Consultants (P) Ltd, a sister concern of M/s Simbhaoli Sugars Ltd and posted in Philippines since July 2009, heading the team for giving consultancy in operations and maintenance in 9000 TCD sugar plant. I returned back to India on 26th Dec, 2011.

Casetech is consultancy firm providing consultancy in cane plantation, alcohol, raw and refined sugar and energy, in India and in abroad. I am team leader in URC, Sonedco, Philippines where our team is posted to provide consultancy in operations and maintenance of 9000 TCD raw cum refined sugar plant. URC is third largest group in Philippines having business in Airlines, Hotels, Cellular services, Food chain, Land development and sugar.

Nahar Industrial Enterprises Ltd Amloh (Nahar Sugar) June’96 to June’09

Dy. Chief Engineer

Nahar Sugar is 4500 TCD sugar plant with cogeneration of 6 MW.

Executed Erection, Commissioning of 8MW condensing cum extraction turbine and was incharge of maintenance of whole sugar plant having 2 boilers of 35 TPH and 1 boiler of 40 TPH with 3 turbines of 2.5 MW each.

Resource International, Ludhiana June’93 to May’96

Unit Incharge of forging plant

It is 100 % export oriented organization exporting auto parts to Europe and America. I headed the forging unit. Used to plan production for 15 days or 30 days of various parts and managed the materials with implementing strict quality control.

Key Result Areas

Operation & Maintenance

Raw sugar production doubled from 1.25 million Lkg bags in season 2008-09 to 2.5 million Lkg bags in season 2010-11, in URC Sonedco, Philippines.

Total stoppages in plant operations were reduced by 70%.

Steam consumption of plant was reduced from 56% to 50% resulting in huge saving of bagasse.

Reduced all the losses in plant making it one of the most efficient plant in Philippines.

Supervised operations and maintenance of whole plant.

Developed business in Philippines by visiting other sugar mills.

Appointed local dealers here for my company to sale the equipments to local sugar industry.

Handled material planning, Technical support and supervision of piping fabrication, welding, inspection, installation and commissioning as per P&I/ Isometric drawings during erection of Captive Power Plant.

Assessing performance of the plant (in terms of Fuel/Lube consumption, machine availability, efficiency etc) on regular basis for optimizing the operating parameters to ensure the most efficient operation of the plant, reporting and updating the management on the above assessment on a monthly basis and submitting the suggestion for improvement supported by technical and cost details.

Identifying the suppliers, collecting quotations and negotiating for the economical procurement of the spares and planning the requirement in a way to ensure the availability of the spares for preventive maintenance.

System compliance (SAP) for indenting, material transfer (STO/STN), inventory management, budget planning of various spare parts and consumables.

Generating and publishing MIS from system for various materials related transactions.

Preparing models to facilitate preventive & predictive maintenances / overhauling / repair schedules of sugar plants to increase equipment reliability.

Identifying areas of obstruction / breakdowns and taking corrective measures / steps to rectify the equipments through application of trouble shooting tools.

Ensuring more than 98% machine availability for the assets installed in the plant by conducting timely checks & measures.

Executing cost saving and energy saving techniques/measures and modifications to achieve substantial reduction in O&M Expenditures and work within the budget.

Budgetary planning of O&M of sugar plant.

Assessing the work force through various meetings and evaluation for encouraging them to actively participate in the development of the plant by properly recognizing each personnel contribution and suggestions.

Project Management

Planning detailed engineering activities like preparation of conceptual layout and finalization of requirements and specifications.

Preparation of technical specifications & scope and deliverables, estimates and SOQ based on requirements generated during detailed engineering of the project.

Erection, commissioning of equipments, providing utility services to the equipments.

Project planning, resource mobilizing, scheduling and monitoring using MS Project for various activities of Project.

Coordinating all back-office activities including generation of reports to provide feedback to seniors on various aspects of business performance to enable them to fine-tune business plans.

Quality Assurance

Comprehensively worked as Team leader for implementation of TPM.

Ensuring the compliance of safety standards and practices.

MIS

Preparing and presenting reports for operations and maintenance of equipments.

Analysing maintenance reliability reports e.g. machine availability, breakdown, spares consumption, scheduled maintenance reports and DPR among others to achieve service quality from O&M standpoint.

Prepared weekly reports to local management in Sonedco about working of plant, the problems faced if any and their remedies.

Prepared weekly reports during off season highlighting major issues regarding plant maintenance.

Acted as bridge between Sonedco management and my Delhi head office regarding all the communications related to sales of equipments and other issues.

People Management

Managing the context for effective and efficient performance levels of teams.

Manpower planning, recruitment, induction and training of executives and O&M teams.

Development of workforce to align the availability of skilled personnel with strategic requirements of business.

ACADEMIC CREDENTIALS

Diploma in financial management from IGNOU, New Delhi in 1998

1993: B.E. (Mechanical) from NIT Rourkela (Erstwhile REC), Rourkela, India

DATE OF BIRTH: 21st Sept 1972

Civil Status : Married



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