Engineer Process

Randall A. Wnuk

*** ******* ***. *****: 586-***-**** Royal Oak, MI. 48073 E- Mail:************@*****.***

SUMMARY

Successful process engineer offering technical leadership and team management through hands on experience in manufacturing and industrial fields. Provide customer service with new engineering concepts for (BIW) weld operations, paint and general assembly. Attracting and retaining others to build a strong customer relationship.

EDUCATION

Vocational Training Center, Warren, MI. 1980-1981

Course Study

• Detailing and Drafting, Orthographic Projection, Basic applied Math, Geometrical Construction

• Position Form Geometric, Section View, Lettering, Primary, Secondary and Auxiliary Views, GDT

• Sheet Metal Development, Right Angle Trigonometry, Assembly Drawing, Gear Dimensioning

Software certified

• Unigraphics • Catia • EM Planner • Auto Cad (2014) • Inventor

• Mechanical D/Top (2010) • Standard time data (STD) • Man and Machine • Spinfire • OPTIME

• WIDS • ERWDs • XRWDs • Robo Load • Safety Lock Out

ACCOMPLISHMENTS

• By developing sound, robust processes added in over seven million in contracts sales within a six-month period.

• Responsible for developing and implementing new in house procedures for weld validation, reducing hundreds of man-hours required for investigations, which resulted in internal cast reduction and the information being supplied to our customers ahead of schedule.

• Provided Key information to plant personnel to prevent $250,000 loss, rewiring their AND-ON system.

EXPERIENCE

WELDMATION INC Madison Hts, MI /Utica enterprise Shelby Twp. 2007 - Present

Process / Design Engineer

• Research and develop processes that best suet individual needs of our clients in weld and assembly applications.

• Meet with clients to provide alternative means of production while maintaining product integrity.

• Improve yield through cycle time reduction activities and tool changes for manual and robotic operations.

• Write CNC programs for shop, Operate, maintain and repair machinery in shop.

EDAG Inc. Madison Hts, MI. 2004 - 2006

Process / Design Engineer

• Participate in APQP to determine customer needs, requirements and expectations.

• Develop and implement a viable process for GMT-319 and GMT-001 (BIW) body in white welding operations by creating and maintaining Weld data sheets, coordination datum sheets, process flow diagrams.

• Improve yield through cycle time reduction activities and tool changes for manual and robotic operations.

• Develop and implement procedures and equipment through FMEA’s.

Koltanbar Eng. Troy, MI. 2001 - 2004

Lead Process Engineer

• Develop and implement a viable process for GMT-360, GMT-370 and SSR (BIW) body in white welding operations by creating and maintaining Weld data sheets, coordination datum sheets and process flow diagrams in EM Planner.

• Develop system layouts in auto cad for body shop, paint and general assembly operations.

• Coordinate bi-weekly PDT meetings with our customers to improve or modify structure and maintain GDT requirements.

• Develop and implement procedures and equipment through FMEA’s.

• Improve yield through cycle time reduction activities and tool changes for manual and robotic operations.

• Provide hands on support on production floor.

J.S. McNamara Eng. Warren, MI. 1999 – 2001

Lead Process Engineer

• Develop and implement a viable process for GMT-370, GMT-360 and GMT-560 (BIW) body in white welding operations by creating and maintaining Weld data sheets, exploded views, coordination datum sheets, process flow diagrams and weld Studies.

• Develop system layouts in auto cad for (BIW) body shop operations.

• Improve yield through cycle time reduction activities and tool changes for manual and robotic operations.

• Develop and implement procedures and equipment through FMEA’s

• Attend PDT meetings to improve structure and maintain GDT requirements.

• Provide hands on support on production floor.

Utica Enterprises Inc. Shelby Twp, MI. 1997 – 1999

Lead Process Engineer

• Verification of process for GMT-250 and GMT-240 (BIW) body in white welding operations by creating and maintaining Weld data sheets, exploded views, coordination datum sheets and process flow diagrams.

• Cutting sections to verify weld gun clearance using Auto Cad and Unigraphics.

• Attendance of PDT meetings for structure and GDT.

• Create (API’s) advance product information sheets, assembly plant layouts using Auto Cad and excel.

• Coordinate development of weld studies and MDD’s in Unigraphics.

• Provide hands on support on production floor.

J.S. McNamara Eng. Warren, MI. 1989 – 1997

Process / Design Engineer

• Develop and implement a viable process for K, L and P90 car lines (BIW) body in white welding operations by creating and maintaining Weld data sheets, exploded views, coordination datum sheets, process flow diagrams and weld Studies.

• Attendance of PDT meetings for structure and GDT.

• Cutting sections to verify weld gun clearance using Auto Cad and Unigraphics.

• Improve yield through cycle time reduction activities and tool changes for manual and robotic operations.

• Revise existing and develop new tooling from an automated process to a manual process.

• Create (API’s) advance product information sheets, assembly plant layouts using Auto Cad and excel.

• Provide hands on support on production floor.

Center Line Tool & Die Co. Warren, MI. 1985 – 1989

Machine Operator and Die Tryout

• Assemble and tryout of dies in press

• Die casting Layout

Machines

• Bridgeport, Lathe, Shaper, Surface Grinder, Crain and Hi-Low

Efficient Eng. Oak Park, MI. 1982 – 1985

Process Engineer

• Responsible for “L” body weld studies (body side) Pontiac, Olds and Buick.

• Create sketch for triple I scanning.

• Manually cutting sections to verify weld gun clearance using full, half and quarter scale drawings.

• Improve yield through cycle time reduction activities and tool changes for manual and robotic operations.

Punch Craft Warren, MI. 1977 – 1982

Machine Operator

• Bench hand, ability to set up and operate bridgeport, tape drill, lathe, punch mill, surface grinder, ball hole, ball, band saw, Crain and Hi-Low, hand grinder and OD/ID grinder.

• Responsible for inspection and shipment of finished parts.

Personal References: Scott Eppler Phone# 586-***-****

Jim Kawtakoski Phone# 586-***-****

Scott Winterfeld Phone# 419-***-****

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