Engineer Plant
Resume:
SARAVANAN. K.P
Mobile: +91-989*******
E-Mail : **************@*****.**.**
OBJECTIVE
A challenging position in Process / Production as in charge (Middle Managerial Cadre), where my experience, education, and accomplishments will contribute to the success of your esteemed organization.
PROFESSIONAL SUMMARY
8+ years of Experience in the field of Chemical Technology.
Experience in production planning & Scheduling, Packing material/ Process aid planning for the production & process. Good experience in handling entire refining unit which includes Batch process Vanaspati & Groundnut and Continuous refining of Sunflower Oil, Palmolein and Soya bean.
Rich experience in Process optimization & preparation of monthly & weekly manufacturing quality reports, Technical efficiency reports, etc.
Extensive and diversified supervisory experience in shop floor production activities, machine operations & maintenance and safety. Particularly effective in increasing productivity and capacity.
Good experience in handling Chemical Operation and Equipment such as Distillation unit Autoclaves- Hydrogenation Unit, Filter Presses(Batch and Fully automatic),Centrifuges, Crystallizers, Heat Exchangers, Reaction Vessels, Pressure leaf filters Etc.
Working as a process engineer in PLC based SCADA programmed 600 TPD Physical Refinery, 200 TPD Palm Olein fractionation Plant and 50 TPD Bakery Shortening Plant.
JOB RESPONSIBILITY
PRODUCTION PLANNING & CONTROL
Production planning & Scheduling, Packing material/ Process aid planning for the production & process which includes continuous and batch process.
Involving and aiding of complete Process from Raw Material Procuring, Processing, Filling and packaging of finished goods and dispatch.
Setup production targets & achieve the planned production targets. Analysis of Product / Raw/ Intermediate Material. Utilize man power, material and machinery efficiently.
Devise cost saving measures and modifications to achieve substantial reduction in terms of production cost and energy consumption.
Process optimization & Preparation of monthly & weekly manufacturing quality reports, Generating MIS for Management Overview and initiating action for to increase overall productivity.
Optimization & Standardization of ingredients in the final product. Troubleshooting of Process, Utilities in lieu with the Maintenance Department.
QUALITY ASSURANCE & SAFTY
Actively aiding and Co-operating in lieu with Q.A / Q.C dept in maintaining Quality of the finished goods and also in accords with Govt Norms.
Environmental Inspections includes (Aspect –Impact analysis, Cross functional Audits EMS etc) and ETP operations.
Impart continuous on-the-job training, ensuring a high level of quality and safety consciousness & discipline among the shift workers.
Ensure that the Quality norms are met for the final product manufactured.
Maintain Hygienic conditions in the manufacturing and storage areas.
Impart continuous on-the-job training, ensuring a high level of quality and safety consciousness & discipline among the shift workers.
WATER TREATMENT AND EFFLUENT TREATMENT PLANT
Worked as Operation and Maintenance Engineer in,
10 KL/Hr Reverse Osmosis plant designed by Ion Exchange.
10 KL/Hr Reverse Osmosis plant for the Purification of Effluents.
70 KL/Day Effluent Treatment Plant.
30 KL/Day Sewage Treatment Plant.
40 KL/Day multiple Effect Evaporator.
WORK EXPERIENCE
Organization: Kaleesuwari Refinery Private Limited, Chennai.
Duration: Jan 2006 – Till Date.
Designation: Process Engineer.
Gained exposure & worked in production, operation, quality, safety and maintenance for the following refinery supplied by DESMET BALLESTRA.
PLC based SCADA operated 600 TPD continuous Physical Refinery (Palm oil & Palmolein oil).
PLC based SCADA operated 200 TPD palm oil fractionation plant.
PLC based SCADA opearted50 TPD Bakery Shortening and Margarine production plant.
Mimic cum PLC operated continuous chemical refineries of capacity 250 TPD for the production of Sunflower Oil
50 TPD with Westfalia separators (sunflower oil, soybean oil & groundnut oil).
Mimic cum PLC operated continuous chemical refineries of capacity 50 TPD for the production of Soyabean oil
Mimic cum PLC operated continuous physical refineries of capacity 75 TPD for the production Palmkernal oil.
Mimic cum PLC operated continuous chemical refineries of capacity 75 TPD for the production of sunflower oil
32 TPD vanaspathi production plant.
Supervising Coal fired FBC Boiler, Wood fired Boiler and furnace oil fired Boiler.
Organization: Ruchi Health Foods Ltd, Chennai.
Duration: Aug 2004 – Dec 2005.
Designation: Process Engineer.
Supervise production, planning, operation, quality, safety and maintenance for the oil refinery.
PLC based SCADA operated 600 TPD continuous Wintersation Plant (Crude Palm Oil Refining & Refined Palm oil fraction to Olein and Stearin).
Having hands of experience in handling refinery using PLC – SCADA system, shop floor supervision and troubleshooting to ensure smooth production operations.
PROJECTS
Involved in Erection and Commissioning of
Shortening Plant (50TPD) including Ammonia compression Refrigeration plant.
75 TPD Vanaspati production Unit designed by Desmet Chemfood Engineering, Bangalore.
200 TPD fractionation Unit designed by Desmet Chemfood Engineering, Bangalore.
30 KL/Day Sewage Treatment Plant.
Cooling Tower designed by Phagarpur cooling towers, Pune.
Part of a Team member in the,
Expansion of Coal feed Boiler of capacity 10 Tons.
Expansion of Effluent Treatment Plant of Handling capacity 60 KL/Day for Treating Low TDS Effluents.
EQUIPMENTS EXPERIENCE
Vacuum Steam Distillation Unit, fat splitting distillation units. Thermic fluid heaters by using furnace oil as fuel.
Vacuum Production Units has 2 stage Ejector Vacuum systems & 4 stage Booster & Ejector vacuum system using motive steam and by vacuum pump.
Reactors like batch hydrogenation convertors, batch & continuous neutralizers and batch soap treatment reactors.
Vapor compression refrigeration systems by using Freon & Ammonia as refrigerants.
Vapor Absorption refrigeration system by using water as refrigerant and Lithium bromide as absorbent.
Mechanical separation equipments like Bowl centrifuge, Chamber filters for Palm oil fractionation, Pressure leaf filters, Plate & frame filter press, bag filters.
Plate Heat Exchangers, Shell & tube heat exchangers for heating & cooling applications. Simple crystallizer & crystallizer with knife-edge rotating shaft type.
Water treatment plants (Reverse Osmosis Plant & Softeners). Single stage direct contact spray drier with cyclone separator.
Effluent treatment plant, Dissolved Air Floatation system for low TDS water treatment followed by aeration tanks and clarifiers.
Triple Effect Evaporator (Two falling film type & one raising film type) to concentrate high TDS effluent water.
Experiences in centrifugal pumps, Reciprocating dosing pumps, watering vacuum pump & handling storage tanks.
PROFESSIONAL TRAINING
PGDCA (Post-Graduation Diploma in Computer Application) in SISI Govt. of India.
Diploma in Industrial Safety. Annamalai University, May 2009.
Fire-fighting equipments & fire hydrant system training given by Usha Firefighting Equipment, Chennai.
IT Skills in Microsoft Windows Operating System and MS-Office.
SOFT SKILLS
Strong planning, organizational and management skills; ability to function in a team and contribute towards a common goal.
Achievement oriented with excellent people management skills.
Strong analytical and problem solving skills.
Ability to solve problems independently, quickly, and completely and to communicate them clearly to management and clients.
Willing to work in a team environment to support other technical staff as needed.
EDUCATIONAL QUALIFICATION
B. Tech [Chemical Engineering] from Dr. M.G.R. Engineering College (University of Madras), Chennai, April (2003) with 67.17%
HSC – April (1999) – 80%
SSLC – April (1997) – 84.2%
PERSONAL DETAILS
Father’s Name : K.S. Palani
Date of Birth : 3rd June 1982
Sex : Male
Nationality : Indian
Languages Known : English, Tamil and Telugu
Marital Status : Married
Current CTC : 5 Lakhs per annum
Address : No. 8, 1st Floor, Flat C,
Shanti Nagar, 1st Street,
Gowriwakkam,
Chennai - 600073.
DECLARATION
I hereby declare that all the details furnished above are true to the best of my knowledge.
Place: Chennai
Date: [K.P. SARAVANAN]
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