Alioune Ndoye

**** ***** ******

Miamisburg, Ohio 45342 Phone: 614-***-**** Email: idsk9t@r.postjobfree.com

Career Profile:

To seek suitable employment in the field of Quality, Manufacturing, Engineering and assuming more responsibilities where my excellent analytical, problem solving, and organizational skills will enhance company visibility and profitability.

Summary of Accomplishments:

• Instituted Continuous Improvement cells and enhanced quality awareness

• Supported & implemented Company’s ISO/TS-16949 certifications programs

• Established & implemented plans for Supplier Quality Assurance

• Reduced scrap by 5% by eliminating non-value added steps.

• Established customer rapport and achieved their confidence

• Trained associates on Inspection Standards, TS 16949, PPAP, Control Plan, PFMEA

• Established effective material flow and scrap monitoring system

• Established systematic Q.C. problem solving and Corrective Action activities

• Instituted Kaizen, Poke-Yoke, QCC, Quality Process Audit

• Established Visual Control Management system

• Achieved cost reduction through Continuous Improvement and Quality Circle activities.

• Lead/support quality activities, including control plan development, implementation and verification.

• Customer quality contact (proactive and problem resolution).

• Conducted quality-related training of divisional personnel

• Customer production part approval coordination and submittal, gage, testing and inspection tooling/fixture design and improvement.

• Prepared final inspection plans.

• Followed all documented procedures.

• Conducted/led designed experiments, capability study analysis and measurement system analysis.

Professional Experience:

February 2010 – Present

Quality Engineer – Green Tokai Corporation, Bellbrook, OH

• Product support for automotive markets involving injection molding as well as plastic and rubber extrusions (profile, sheet/film)

• Provide technical expertise on process selection, application development. Check fixture design as well as manufacturing recommendations

• Provide technical customer service assistance, prepare and conduct technical presentations and technical service duties to include injection molding and extrusion application as need (molding CDL testing, insertion & extraction testing, etc…)

• Compile accurate records of all special project work: molding, extrusion trials, and testing

• Develop procedures to predict and prevent non-conformance

• Lead investigations regarding customer complaints and internal failures

• Provide support to the customer to resolve quality issues

• Facilitate root cause investigation and plan corrective action

• Audit corrective actions implemented

• Participate in the qualification of new products and processes

• Manage continuous improvement efforts

June 2008 – January 2010

Quality Engineer- Amtex Corporation, (A Division of Hayashi-Telempu) Lebanon, OH

• Quality Circle system management

• Trend charts/SPC implementation

• Quality department data management and system consolidation

• Capability study management

• Customer Quality Engineer/Liaison (Honda. Nissan, AAI, Mitsubishi)

• Responsible for customers’ quality issues, APQP, PPAP, PFMEA, PSW, PQCT, and ANPQP.

• Ensure that production output quality meets or exceeds customer expectations

• Quality leader in corrective action activities and promoting analytical problem solving

• Responsible to monitor customer portal information such as defect claims & warranty issues

• Expanding the quality system infrastructure using ISO/QS/TS principles.

• Brought quality focus to the manufacturing floor through the development and consistent application of quality tools and procedures in product design/development and manufacturing.

• Performed analysis of failed or returned material and assist in development of corrective action

• Determined disposal of non-conforming products and components

• Responsible for analyzing engineering specifications and observing manufacturing processes in order to develop and install quality control practices and methods for designated areas of manufacturing operations.

• Initiated and perform quality project planning and scheduling as well as follow up with quality engineering methods, procedures, and systems to improve and maintain product quality.

• Developed and Maintained Inspection Standards and Work instructions.

• Practical working knowledge of lean manufacturing techniques and quality tools such as Kaizen, 5S, 8D, 5 Why and Cause-Effect root cause analysis.

• Responsible for new model quality development.

• Conducted Supplier Quality System audits.

• Developed defect containment and Prevention Action processes at Supplier sites.

• Facilitated new supplier Start –up and Safe Launch processes.

March 2006- June 2008

Quality - Special Project Coordinator: Honda of America/ Production Action International, East Liberty, OH

• Worked inside the Quality Department to assist on any sorting issues.

• Used and read various measurement devices, such as calipers, micrometers, and gages.

• Responsible for investigating any potential parts issue and provide written documentation of the findings.

• Conducted quality related discussions with Honda Team members and Honda component suppliers.

• Utilized basic problem solving skills to assist with root cause analysis.

• Analyzed part drawings to determine change point affect to production equipment.

• Analyzed 3D designs and 2D layouts, calculating and controlling component parts.

• Provided support as it relates to the quality of parts and assemblies for current and new model vehicles.

• Provided support to Trim, Chassis and Body/Paint for productions issues and concerns related to quality.

• Identified and provided countermeasures to design concerns.

• Used CATIA/ENOVIA

• Performed all the processes within the designated manufacturing area.

• Ensured process quality, safety and productivity

• Participation in new model/product launch including at supplier sites

• Established system to track engineering changes

• Maintained data system and records for product testing

• Project leader on counter measuring activities

• Maintained liaison between company’s various manufacturing location

• Trained associates on various quality/inspection/audit standards

SENIOR PROJECTS:

• Designed a one degree of freedom scaled model of a mechanism that is able to lower a five ton roll of paper from the production floor to the shipping floor of a paper mill.

• Designed a linkage that allow a flat bus seat that can be folded up when the bus is crowded, but support the seat in a horizontal position that will allow sitting when the bus is less crowded. Create parts drawing using Solid Edge.

• Led the design of a wearable refrigerator for people with diabetes who like to travel and enjoy the outdoor. Work with a team of five students.

EDUCATION and TRAINING:

Ohio State University, Columbus, OH

• Bachelor of Science in Mechanical Engineering - December 2005

Sinclair Community College, Dayton, OH

• Associate of Science Degree – June 2002

Computer knowledge

• AutoCAD, MS office (Excel, Word, Access, PowerPoint), Matlab, SolidEdge, ANSYS, QI Macros-Excel SPC software

AFFILIATION:

• Member of the American Society of Mechanical Engineers

• Member American Society for Quality

TRAINING:

• Successfully complete the Nissan ANPQP training

LANGUAGE:

• Fluent in French, English and Wolof

References: Excellent references available upon request

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