Engineer Quality Control
Resume:
MARC S. DALLA COSTA
Apt. ****
Grand Prairie, TX. 75052
(Voice Mail) 972-***-****
(Cell Phone) 972-***-****
(Email) *****************@*****.***
PROFESSIONAL QUALIFICATIONS:
I have worked, in both the team environment and independently for over
12 years, in my roles as a Tool Design and Liaison engineer and 2 years as a Production Technology Specialist in the aerospace industry.
My experience with Boeing and Triumph Drawing Systems and Procedures, Quality Control, Catia (11800 hours), SolidWorks (2000 hours), Aerospace Manufacturing, Welding, Tool Design and Tooling, Manufacturing Support Groups, Coordinating inputs from all technical and manufacturing disciplines, such as Engineering, Tool Design Engineering, Quality Control, Internal and External Suppliers, Safety, Planning, Manufacturing and Assembly personnel. I have strong interpersonal skills that have given me a good insights into the proactive approach needed for process improvement.
SUMMARY OF QUALIFICATIONS:
Proficient in the use and application of CATIA to support the detailed
design of major assembly tooling.
Interfaced with Tool Manufacturing during the fabrication stage of tooling
to clarify design problems and make alterations to the tool drawings.
Bachelor of Science degree in Manufacturing Engineering Technology.
8 years experience as a Tool Designer in the aerospace industry.
4 years experience as a Liaison Engineer in the aerospace industry
2 years experience as a Production Technology specialist in the aerospace industry.
6 months experience as a Lean Manufacturing Specialist.
Able to work independently or in the team environment.
CATIA and SolidWorks experience.
Full time shop floor support experience.
Interfaced with production personnel on a daily basis.
Cross Functional Team experience.
Corrective action experience.
Bucking Bar design experience.
Troubleshooting and Problem Solving experience.
Prioritization and Multitasking experience.
Experience communicating between different organizations and sites.
PROFESSIONAL EXPERIENCE:
TOOL DESIGN
TRIUMPH AEROSTRUCTURES LLC 11-22-07 TO 02-25-11
I have interfaced with Customers, Engineering, Design Engineering, Internal and External Suppliers, Safety, Manufacturing and Assembly personnel when it came to designing new tools which improves production, quality and productivity.
PROJECT ENGINEER
S-TEC CORPORATION 04-02-07 TO 09-04-07
I have performed complex designs, examined aircraft and aircraft systems for
preliminary design preparation, done maintenance and modification of drawing and company compliance documents.
PRODUCTION TECHNOLOGY SPECIALIST
VOUGHT AIRCRAFT COMPANY 09-07-04 TO 01-12-07
I have interfaced with Customers, Engineering, Design Engineering, Tool Design Engineering, Quality Control, Internal and External Suppliers, Safety, Manufacturing and Assembly personnel when it came to solving the problems which affected production, cost control, quality and productivity improvements.
When I discover a problem, I have designed new tooling and or revise existing tools to solve it. I can submit bids to internal and external suppliers, for material and products. Have designed Bucking Bars, Handling Equipment, Drill Jigs and Squeezer Jaws.
LEAN MANUFACTURING SPECIALIST.
THE BOEING COMPANY 1996 TO 1997
I have worked on two self-directed teams. Which analyzed the utilization of manpower, shop floor layout, value stream mapping and tooling for maximum operating effectiveness and cellular flow.
The first team saved 2000 labor hours per year, on the assembly of the Pressure Deck for the Boeing 757.
The second team eliminated 8 Crane moves and reduced by 51 percent the area needed to assemble the 44 section of the Boeing 757.
LIAISON ENGINEER.
THE BOEING COMPANY 1993 TO 1999
I have interfaced with Customers, Engineering, Design Engineering, Tool Design Engineering, Quality Control, Internal and External Suppliers, Safety, Manufacturing and Assembly personnel when it came to solving the problems which affected production, cost control and productivity improvements.
When I discovered a problem, I could write my own Tool Design Requests or
Fabrication / Rework Orders and with my experience as a Tool Designer, I can make the needed changes to the drawing.
TOOL DESIGNER.
TRIUMPH AEROSTRUCTURES LLC 11-22-07 TO 02-25-11
THE BOEING COMPANY 1991 TO 1992 AND 01-25-01 TO 12-14-01
LOCKHEED MARTIN COMPANY 09-09-02 TO 11-07-02
Improved Productivity, Quality and Reduced Rework by designing new
tooling and as well as modifying existing tooling.
Saved 500 labor hours per year of rework be designing a tool, which
verified the Water Line location of the Pressure Deck, while it was being
installed into the 44 section of the Boeing 757.
Increased positional accuracy and reduced rework by designing a new
method of locating and securing the End Gate section of the 44 Major tool.
Reduced the need for Floor Mounted tooling, by designing Bench tooling,
which would be used in conjunction with determinant assembly.
Significantly reduced the number of head injuries / lost time accidents in
the fabrication of the Boeing 737 / 757. This was done by designing simple
to make safety devices.
TECHNICAL EXPERIENCE:
8000 hours of Liaison engineering.
17800 hours of Tool Design that breaks down to be 4000 hours of board drawing,
11800 hours of Catia and 2000 hours of SolidWorks.
1000 hours of Lean Manufacturing.
1070 hours of Industry related training.
TRAINING:
CATIA mostly version 4.23
CATIA version 5
SolidWorks version 2004 and 2007
Lean and Agile Manufacturing
Six Sigma Yellow Belt
Geometric Dimensioning and Tolerancing
EMPLOYMENT HISTORY:
Triumph Aerostructres LLC, Grand Prairie, Texas
S-TEC Corporation, Mineral Wells, Texas
Vought Aircraft Industries, Grand Prairie, Texas
Lockheed Martin, Fort Worth, Texas
United Parcel Service, Tukwila, Washington
Boeing Commercial Airplane Company, Renton, Washington
North Pacific Processors Inc., Cordova, Alaska
EDUCATION:
Oregon Institute of Technology, Klamath Falls, Oregon
Bachelor of Science in Manufacturing Engineering Technology.
Associates in Welding Process Technology.
Associates in Manufacturing Engineering Technology.
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