QA/QC MANAGER

S.M.ASIF ARAFAT Mobile No: +966-*********(K.S.A); Email: asif_me061@rediffmail. Com, hfon8t@r.postjobfree.com

EDUCATIONAL QUALIFICATION

BACHELOR IN MECHANICAL ENGINEERING FROM GHOUSIA COLLEGE OF ENGINEERING (V.T.U).

TECHNICAL QUALIFICATION

CSWIP 3.1

CERTIFICATE NO: 49231 DATE OF VALIDITY: 12 MARCH 2015.

I.R.C.A QMS AUDITOR/LED AUDITOR ISO 9001:2008.

CERTIFICATE NO: QMSLA-0355 COURSE NO; A17421.

ASNT LEVEL-II (AMERICAN SOCIETY OF NON DESTRUCTIVE TESTING) 1. ULTRASONIC TESTING CERTIF. NO; FCE/UT/112/A/10 2.RADIOGRAPHY TESTING CERTIF. NO; FCE/RT/113/A/10 3.LIQUID PENETRATION TESTING CERTIF. NO; FCE/PT/110/A/10. 4.MAGNETIC PARTICLE TESTING CERTIF. NO; FCE/MPT/111/A/10

CODES AND STANDARDS FAMILIAR WITH:

API 1104 Cross Country Pipelines.

ASME Section Ix Welding Procedure and Welders Qualification.

AWS D1.1 Structural Welding.

ASME Section II Part C Specification of Electrodes And Filler Wires.

ASME Section II Part A Specification Of Base Metals (Ferrous Materials)

ASME Section II Part B Specification Of Base Metals (NON Ferrous Materials)

ASME section 5 Division 8 for Interpretation of Radiographic Films.

ASME Section 8 Manufacturing of Pressure Vessels.

WORK EXPERIENCE : SEVEN YEARS

SAUDI ARABIA

1. ARABIAN PIPE LINE PROJECT COMPANY (APPCO)

POSITION ; QA/QC MECHANICAL ENGINEER

TAIF AL- BAHA PROJECT

FROM 01/12/2011 TO TILL NOW

2. ARABIAN ENGINEERING SERVICES ( A..E.S)

POSITION ; QA/QCMECHANICAL ENGINEER

ABQAIQ PROJECT,RIYADH,K.S.A

From 17/04/2010 TO 23/07/2011

3. M. S .AL-SUWAIDI INDUSTERIAL SERVICES COMPANY.

JUBAIL INDUSTRIAL CITY (K.S.A)

POSITION ; QA/QC WELDING / MECHANICAL ENGINEER

from 21/06/2008 TO 02/01/2010

WORKED IN PROJECT

SAFANIA OIL AND GAS SEPRATOR EXTENSION PROJECT.

SAUDI ARAMCO PROJECT

ARAMCO I.D .NO: 8894287-2

from 27/05/09 TO 02/01/2010

SAUDI KYAN POLYCARBONATE PROJECT (JUBAIL).

CONNTRACTOR DAELIM

PROCESS CONDENSATE AREA (P-C AREA)

SAUDI KYAN I.D NO: 4271

from 21/06/2008 TO 25/05/2009

EXPERIENCE IN INDIA

4. BST ENGINEERING AND CONSTRUCTON CO Ltd :

from 07/04/06 TO 02/06/2008

POSITION ; QC MECHANICAL ENGINEER

Site name : M.R.P.L, MANGLORE

DUTIES AND RESPONSIBILITIES:

Responsibilities as QA/QC ENGINEER in Projects and Vendor Inspector

• Review and approve contactor Quality plane and Inspection and Test plane(ITPs).

• Develop and coordinate subproject Audit Schedule, Conduct site audits within sub-projects and assist Quality Manager in conduct of project audits, as needed.

• To implement and help develop activities relating to Quality Control, to ensure the capability of organization to meet company requirements (ISO 9001: 2000) .

• Review and approve contactor Method of statement . Co-ordinate Checking material in accordance with drawing / W.P.S. indentified and can be traced to attest certificate in suitable condition,free from damage and contamination.

DUTIES AND RESPONSIBLITIES IN PIPELINE;

• Inspection of internal cement line coating and external P.E Coating.

• Inspection of field joint coating after weld joint both inside and outside of trench after / before pipe laying.

• Joint Fit-up & Welding Inspection of Pipelines..

• Welding equipment in suitable condition and calibration as appropriate.

• Weld preparations accordance with WPS and drawing.

• Welder qualification and identification of welders as per WPS.

• Welding consumable storage /control and backing requirement as specified in QC procedure.

• Joint fit¬-ups I accordance with WPS /drawing tack weld are to good workmanship stander and to code standard.

• Welding pre heat requirement as per WPS.

• Welding consumable and variable such as current, volt, and travel speed are accordance with WPS.

• Weld identification is mark with the qualified welder.

• After weld checking for delay cracking.

• Witnessing PQR Mechanical Tests such as tensile test, side bend test and face bend test.

• Witnessing hardness, and charpy test.

• Reviewing M.T.C chemical composition for selection of electrode and filler wire .

• Witness Welders Qualification Test & Qualifying Welders.

• Interpretation of Radiography Films according to Code ANSI B 31.3 & ASME Section5.

• Reviewing of Magnetic Particle & Dye Reentrant Test Reports.

• Reviewing Post Weld Heat Treatment Reports.

• Witnessing and Reviewing of Hardness Test.

• Review of all QA/QC documents for Hydro Tests.

• Head Contractors team in QA/QC and Department Con meetings.

Carbon Steel

• Checking Joint Fit up to Rectify any mismatch.

• Checking Root of the Joint to Surface of the joint & Rectifying any lack of Fusion or penetration in the root and undercuts of the surface.

Alloy Steel

• Inspection for joint Fit-up, Root & Surface of joint and rectification if there is fault.

• Inspection for preheating & post heating of high thickness joint with thermocouples PWHT machine to maintain temperature of post heating according to specification.

• Inspection for preheating of less thickness joints with gas burner heaters with required temp. Tempel stick as per specification.

• Inspection for post weld heat treatment of joints to maintain correct heating rate, cooling rate, soaking period Temp. Ranges.

Dissimilar Metals

• Inspection of welding of different varieties of metals such as Carbon Steel, Low CR-MP Alloy Steel (P4,P11,P5,P22) & stainless steel, low Temp, Killed carbon steel, sour service carbon steel, and copper nickel.

• Inspection of dissimilar metal joining such as stainless steel to carbon steel, carbon steel to low alloy steel (P1 to P4, P1 to P5, P1 to P22), P11 to P5, C.S to Low Temp C.S.

NDT Activities

• Interpreting the radiographic films according to ASME ANSI B 31.3 and ASME Section 5 for Process piping of refinery construction.

• Witnessing Magnetic Test according to specifications.

• Witnessing Ultrasonic test of wall thickness for Hot tap tie-in pipe surface area.

• Witnessing MPI test of CuNi, stainless steel (316 L, 304 L), crome, Molybdenum Alloy Steel (P3,P4,P5,P11).

• Welding Procedure And Welders Qualification Reviewing & Inspection

• Witnessing procedure qualifications record welding test according to WPS, witnessing tensile and hardness test for procedure qualification record .

• Reviewing filler wires and electrodes of welding procedure specification according to ASME section 2 part C and also checking while welding inspection.

• Witnessing welder’s qualifications test and qualifying welders for different base metals, thickness and diameter ranges according to ASME Section-9.

• Issuing welders identification cards with stamping and signing after qualification.

Documentation

• Controlling the welding of joints according to Isometric drawings and checking diameter, thickness, drawing number & class in welding progress report.

• Reviewing the PWHT charts cooling rate, heating rate, soaking period according to specifications and approving the charts.

• Review and subsequent approval of the hardness reports according to specifications.

• Review and approval of the MPI reports.

• Reviewing the spool, releasing check sheet and mobilizing to site after approval.

• Review Final Packages for Hydrostatic test.

• Checking the punch list items as per P & ID and isometric such as pipe supports, Valves, Guides, Shoe Supports and NDT completion.

DUTIES AND RESPONSIBLITIES IN TANK INSPECTION AS PER API 650

Site QA/QC Documentation Review & Acceptance/Approval.

Review & Acceptance of Site Inspection & Test Plans (ITP) and Forms . With reference & Verifying Documents (stander API 650 and Drawing).

Review & Acceptance API Std.650, & ASME Sec. IX.

WPS/PQRs with Weld Map.

NDT (LPT, MPT, RT) Procedures.

Repads Air (Pneumatic) Test Procedure.

Penetrating Oil (PO) Leak Test Procedure.

Tank Hydro Test Procedure.

Tank Foundation Inspection.

Levelness, Orientation & Reference co-ordinates. Sump Orientation & Depth. Cleanout Door Notch.

Pre-Fabricated Material Receiving Inspection.

All Pre-Fabricated Parts from the Shop Physical/Visual Examination & Review of Shop QC Release.

In-Process Erection & Welding Inspection including Testing of Tank Bottom.

Annular Plates/Joints including Cleanout Door ;Laying & Fit-up VDI, before welding.

Annular Plate, Butt Welded Joints;

Post Welding VDI, prior to RT; And Selection of RT Spot Location.

Annular Plate, Butt Welded Joints .RT for selected spots, before Shell Plates’ Erection.

Sketch & Rectangular Plates/Joints ; Laying & Fit-up VDI, before welding.

Sketch & Rectangular, Lap Welded Joints; Post Welding VDI, prior to Vacuum Box Testing.

Sketch & Rectangular, Lap Welded Joints ;Vacuum Box(VB) Testing, prior to Hydro Test.

Draw-Off Sump; Laying & Fit-up VDI, before welding.

Draw-Off Sump to Bottom Weld ;Post Welding VDI, prior to LPT/MPT.

In-Process Erection & Welding Inspection including Testing of Tank Fixed Roof.

Curb Angle to Shell Plate Joint;

Roof Support Column; Laying & Fit-up VDI, before welding.

Roof Support Column; Each Joint, Post Welding VDI, including Plumbness.

Roof Support Structure; Laying & Fit-up VDI, before welding.

Nozzles, Manholes; Each Nozzle/Manhole Orientation& Location Marking

VDI, before cutting any opening in the Roof plate.

Nozzles, Manholes & Attachments; Laying & Fit-up VDI, before welding.

Nozzles, Manholes & Attachments ; Each Joint, Post Welding VDI.

Mechanical Completion Inspection & Hydro Test of Tank.

Level Indicator/Transmitter, Floating Suction; Installation Check, VDI.

Completed Tank, Before Hydro Test.; Review & Acceptance of Hydro Test Water Quality.

Tank Foundation, Before Hydro Test ;Initial Settlement Readings, when the tank is empty

before filling water/Box-up @ Tank Floor (inside) and on the Foundation (outside).

Completed Tank, Before Hydro Test ;Visual Verification to ensure all welding is complete,

Review of QC Records.

Completed Tank, Before Hydro Test;Visual Check of Tank Cleanliness & Readiness for Test,

Ensure all close-end piping system inside the tank arefilled with water, And Box-up for Hydro Test.

During Tank Hydro Test; Check to monitor the – Quality of water, Water filling rate

and also check for leaks.

Tank Foundation Settlement, During Hydro Test; Measure and check the tank foundation settlement, on the foundation (outside) progressively, when the tank is- Full, Full, Full and Filled to the Max. Test height.

Tank Gauges Functioning, During Hydro Test; Examine the proper functioning of the gauges installed.

Hydro Test; Examine tank for leaks and wetting during- filling, holding

and draining test water.

After Tank Hydro Test; Check to monitor the Water draining rate. And internal surface drying after test water is drained.

Site Painting Inspection and Testing.

Surface Preparation:

Pre-Blast Checks;

a) Abrasive Type, Performance and Storage.

b) Temperature & Dew Point.

c) Surface condition.

Equipment;

a) Compressed Air Supply Blotter Test.(Minimum Frequency = start of each 8 shift).

b) Operational “Deadman” Remote Control Used.

Post Blast Examination;

Cleaning- Spent Abrasive Removal.

Examine Surface Cleanliness & Profile.

Painting:

Pre-Painting Checks;

Paint/Thinner Storage, Mfr. Date,Can Leaks.

Weather Conditions & Substrate Conditions.

Paints mixing and Stripe coating (if required).

Recoating Intervals Adhered To. (If applicable).

During Painting Checks;

Continuous Agitation During Coating Process.

Wet Film Coating Thickness’ Readings.

Post Painting Examination

Dry Film Coating Thickness’ Readings & Visual

Examination before the subsequent coat is applied.

Galvanizing:

Visual Examination of Touch-up to Galvanized

Parts/Components (As applicable).

Final Inspection and Handover.

Name Plate & Final Punch-List;

Verification of the name plate installation.

Final Punch-listing with client/owner, before final box-up

of Tank.

Completed Tank Box-up;

Visual inspection for cleanliness and box-up of the Tank.

QC Documentation;

Submission and review of Final QC Documentation

Dossier (Data Book).

COMPUTER KNOWLEDGE

• Platform : Windows, MSDOS, Linux, UNIX,EXCEL, MS OFFICE Programming Environment: C, C++, CAD/CAM

• Project work In B.E : In Robotics fire detection and prevention

• Areas of Interests : Computer & IT, control system, learning new Technologies.

PERSONAL PROFILE

Name : S.M. ASIF ARAFAT

Father’s Name : S. M. Furqan

Date of Birth : 4th January 1978

DRIVING LICENCE NO: 231-***-**** (K.S.A)

Sex : Male

Languages Known : English, Hindi & Urdu

Permanent Address : House no: 14; Mohall -Charyari: Dist- Shiekhpura

State- Bihar; INDIA 811105.

PASSPORT DETAILS

PASSPORT NO G1525202

DATE OF ISSUE 29/01/2007

DATE OF EXPIRY 28/01/2017

PLACE OF ISSUE BANGLOR

Declaration ; I have avoided elaboration in some places; however if further information is required please do contact the undersigned. I am most willing to show my original certificates when called for an interview

Date:

Place: K.S. A

S. M . Asif Arafat

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