Engineer Quality

KHURRAM

**** ********* ***, # 11-970-***-****

Bloomington, IL 61704 *********@*****.***

OBJECTIVE:

Seeking a challenging career as a Mechanical Engineer in a company where I can use my professional experience in the field of Quality Engineering, Product and Process development.

PROFESSIONAL SUMMARY:

3 years of experience in Quality, Production and Process development in Automotive industry

Extensive experience in APQP Process and preparation of PPAP packages and Implementing Kaizen

Team member in implementing & auditing ISO 9002 and have an extensive knowledge of QS 9000

Experience in developing and updating FMEAs (Failure Modes and Effects Analysis)

Skilled in the usage of problem solving tools like Root Cause Analysis/5Y Reports, QFD, FTA (Fault Tree Analysis), Histogram and Pareto Analysis

Experience in Gage R&R and Statistical Process Control (SPC) techniques like Capability Studies and different control charts

A team player with strong believer of proper planning, organization and management

EXPERIENCE:

Sep 2010 - Oct 2011

Quality Engineer [Hawks Engineers]

• Generated and updated Control Plans & Process Flow diagram for new and existing products.

• Performed Statistical Process Control Techniques like Capability studies, Control Charts to verify the product and process control.

• Participated actively with Document and Data Control Cell during implementation of ISO 9002.

• Coordinated with team of engineers to improve product quality & reliability.

• Conduct weekly meetings to follow up all non-conforming products.

• As part of Core Engineering Team responsible for the development and revision of Prototype, Pre launch and Production Phase Control Plans and In-process Check Sheets.

• Performed Visual Inspection (like checking rust, cracks, burs, cuts etc) and Dimensional checks in which all the important dimensions are noted against drawings requirements or any given reference.

• Assisted in conducting and reviewing Gage R&R studies.

• Executed Functional checks where performance of the part / assembly like movement, angle of opening are observed.

Aug 2008 – Feb 2010

Quality Engineer [Vertech Manufacturing Corp]

• Planed, coordinated and PPAP submission for new products and design/manufacturing changes

• Lead APQP meeting for new products and participated in evaluating PFMEA

• Used SPC tool to monitor the Quality of products being manufactured

• Developed and updated In-process, Receiving inspection and Work Visualization documents for press operators

• Performed Root Cause Analysis for various products and processes and generated Corrective Actions

• Coordinated with team of engineers to improve product quality & reliability

Oct 2006 – Jun 2007

Quality Engineer [Delphi Thermal & Interior]

• Lead FTQ (First Time Quality) reduction for the Value Streams and established FTQ alarm limits response system for line/cells/stations

• Maintained 3 Panel Charts, Tracking Top 5 issues and Action Items

• Participated in Drill Deep and Wide investigations for customer’s Quality issues

• Developed and updated Quality Alerts, Operator Work Instructions and Tracking Documents

• Implemented better process capability techniques and identified errors and point of failure trends

• Performed Root Cause Analysis for various products and process issues and generated Corrective Actions

• Developed control charts to monitor the specified quality level in different departments

• Revised PFMEA, Process Flow Diagram and Process Control Plan

• Performed Statistical Process Control Techniques to verify the product and process control

• Revised, developed and distributed of Layered Audit Forms

EDUCATION:

Master of Science (M.S.)

• Mechanical Engineering [Wayne State University Detroit, MI]

Bachelor of Science (B.S.)

• Mechanical Engineering [NED University Karachi, Pak.]

MEMBERSHIP:

• ASQ American Society of Quality

• ASME American Society of Mechanical Engineers

WORK AUTHORIZATION:

• Permanent Resident of USA

REFERENCES:

• To be furnished upon request

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