Engineer Six Sigma
Resume:
SUJITKUMAR DONGARE
*** ****, **** ******, *** # 17
Rolla, MO 65401
************@*****.***
OBJECTIVE
I am a mechanical engineer with industrial experience, seeking a position in mechanical or manufacturing engineering field
EDUCATION
Master of Science (Manufacturing Engineering) GPA 3.75 / 4.0
Missouri University of Science and Technology (Missouri S & T) July 2012
Lean Six Sigma Certification
Bachelor of Engineering (Mechanical Sandwich) GPA 4.0 / 4.0
Maharashtra Institute of Technology (India) May 2008
COURSEWORK
Lean Manufacturing Introduction to Six Sigma Design for Six Sigma
CNC of Manufacturing Processes Design and Analysis of Experiment Dynamics of machines
Machines Design Advanced Design and Manufacturing Rapid Product Design & Optimization
Principles of Engg Material
PROFESSIONAL EXPERIENCE
Mercedes Benz India Ltd. Pune, India
Engineer (After-Sales) Sept 2009 – July 2010
• Participated on a team responsible for relocation and start-up of spare-parts warehouse
• Managed the after-sales services and was responsible for providing technical support regarding entire range of Mercedes Benz products to dealers all over the nation
Engineer (Production) March 2009 – July 2009
• Handled the production of body in white area with the workforce of 70 employees
• Handled functions of both supplier quality and production quality
• Experienced with Demand Flow Concepts, Vendor Analysis, and Assembly Techniques
• Experienced with CMM and result analysis
Graduate Engineering Trainee (Technical Planning) July 2008 – Feb 2009
• Managed the relocation, expansion, installation and commissioning of assembly line for C, E and S class models
• Designed innovative set up of Marriage Station (attachment of trim components to mechanical subassembly)
• Planned and installed production line and testing equipment such as dynamo-tester and shower tester
• Conducted various CIW (Continuous Improvement Workshops) using 5S, Six Sigma, Kaizen and Lean tools
Kirloskar Oil Engines Ltd. (KOEL) Pune, India
Manufacturing Intern Jan 2008 – July 2008
Project: Set up for Accessories Packing Department (Green Field Project)
• Designed and implemented the layout and process for accessories packing department
• Designed a mistake proof process for over 110+ variants of engines
Manufacturing Intern July 2006 – Dec 2006
Project: Capacity Enhancement of Engine Assembly Line
• Modified the engine assembly line and improved the production by 20%
• Performed time study and line balancing activities for smoother production
• Redesigned the work stations to improve the ergonomics and aesthetics
Project: Process Layout development for Genset Assembly Shop (Green Field Project)
• Designed complete layout and process flow for Genset Assembly Shop
• Prepared a model of the whole proposed shop with the help of Pro-Engineer, that helped to fix some practical problems beforehand and to carry out the MOST analysis on a primary basis
• Prepared standard work instructions for the assembly process.
RESEARCH EXPERIENCE
Missouri University of Science and Technology Rolla, MO
Graduate Research Assistant Fall 2010 – Present
Development of mini-fatigue testing machine
• Working on design of mini-fatigue testing machine that would help to understand fatigue strength of laser deposited Ti-6Al-4V and also its positional sensitivity
Metal deposition process analysis for universal part repair system by deposition process
• Worked on mechanical properties testing of deposition by laser, welding and hybrid processes
Mechanical testing of recrystallized laser deposited Ti-6Al-4V (Titanium alloy) samples
• Developed a validation technique for additive manufacturing process and machining of specimens
• Conducted experiments for mechanical (tensile, micro-hardness and fatigue) testing of laser deposited and friction stirred Ti-6Al-4V samples
• Studied the effect of original and recrystallized microstructure on these properties
PROJECTS:
Missouri S & T, Student Projects Rolla, Missouri
Design for Six Sigma Spring 2012
Project: Redesign of roller assembly in cleaning machine at Pall Corporation
• Development of new roller assembly system for reduced maintenance frequency
• Modified set-up would also reduce machining and running cost of the process
Lean Manufacturing Spring 2011
Project: Implement lean principles to improve the process at Pall Corporation
• Improved the process of filter manufacturing using lean principles and by conducting Kaizen events
• Completed VSM of existing process, identification of its shortcomings followed by ideal process and proposed improvements
Robotic Safety System Fall 2010
Project: Design robotic safety system for the on-campus robotic laboratory
• Designed an integrated robotic safety system with various grades of safety in accordance with OSHA standards
• Prepared various models using AutoCAD and SolidWorks
COMPUTER SKILLS
Designing software SolidWorks, Pro-Engineer – Wildfire 3, AutoCAD
Analysis software SolidWorks
Basic Computer skills Microsoft Office
HONORS AND ACTIVITIES
• Lean – Six Sigma Certification
• Ranked 1st in “Theory of Machines and Machine Design”, “Mechatronics” and “Thermal Engineering”,
• Ranked 2nd in the institute during final year of under-graduate studies
• Ranked 4th in Pune University during senior year of under-graduate studies in a class of 400
• Department Representative and Leader – Council of Graduate Studies
• Executive committee member – MS&T India Association
• Organizing committee member – Urmi (Annual Social Gathering), Maharashtra Institute of Technology, Pune
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