Facilities/Maintenance Manager

CLYDE ROUTLEY

** ***** ***** • Huntington, New York 11743

631-***-**** • **********@*****.***

FACILITIES/MAINTENANCE MANAGER

Dynamic maintenance and facilities manager with more than 20 years of experience and a history of optimizing manufacturing processes and safety, decreasing costs, and effectively overseeing numerous aspects of plant operations to maximize production and quality. Demonstrated expertise in manufacturing equipment / machines, strategic planning, and lean principles. Create value by leveraging engineering acumen and knowledge / success across multiple industries.

Cost Controls • Capital Budgets • Lean Manufacturing / Maintenance • Operations • Logistics

Team Leadership & Development • Vendor Relations • Process Improvements • Negotiation

Equipment / Machinery Maintenance • Troubleshooting • Project Management • Training

Purchasing / Procurement • Safety • CMMS • Inventory Control • Facility Planning / Control

PROFESSIONAL EXPERIENCE

FOUR SEASONS SUNROOMS, Holbrook , New York • 1999 to present

International sun room company with $90M in annual sales.

Facilities / Maintenance Manager

Oversee production equipment operations, buildings, and grounds. Develop and implement strategies to optimize facilities and equipment for an approximately 300,000 sq ft building complex (225,000 manufacturing, 73,000 offices, and 2,000 café) that supplies workspace for ~ 460 employees (350 manufacturing and 110 corporate). Direct numerous manufacturing functions, including equipment maintenance, machinery procurement, spare parts inventory, the tool crib, the CMMS program, and the plant layout (leveraging Disposable & Fixed Asset Tracking (DFT) technology). Maintain alignment with all government regulations and corporate policies / objectives. Negotiate advantageous contracts with service vendors. Manage company vehicle fleet, electrical and HVAC systems, construction / renovation, and office décor / moves. Supervise 13 direct reports (2 in facilities maintenance, 6 in maintenance, and 5 porters).

Representative Accomplishments

• Rescued an engineer from a fatal accident by responding quickly and preventing suffocation.

• Spurred a potential full recovery of a $1.2M capital equipment loss by enabling a custom laminating machine inoperable since purchase (despite efforts of engineers who orchestrated the purchase) to enter production; company then invested $100,000 for panel certification and the machine achieved full production.

• Generated $98,000 savings by decreasing factory energy usage 35%.

• Reduced electrical code violations from 75 to zero and facilitated full compliance with inspection requirements and regulations by developing a monitoring system.

• Minimized susceptibility to losses from outages / disasters by obtaining a generator at no expense through network of business contacts.

• Increased efficiency and safety by devising and deploying facility / maintenance management processes for areas including DFT and Lean Manufacturing (for production), CMMS maintenance for 265 units of manufacturing equipment safety and operational policies, and spare parts inventory oversight.

• I worked on the reformulation project for Pampers Diapers (Procter & Gamble)

• I also ran a test product project; code name Atlas for (Procter & Gamble)

Product went national.

CLYDE ROUTLEY • Page 2 • **********@*****.***

ATLANTIC PAPER & FOIL, Hauppauge, New York • 1997 to 1999

Paper and aluminum foil products manufacturer.

Development Consultant

Managed startup and initial development of a new division, including deployment of machinery and training of personnel across multiple functions including operations, mechanical, production scheduling, and logistics. Supervised 50 staff members.

Representative Accomplishments

• Enabled company to win a competitive bidding process for a Procter & Gamble test product contract through prior successful association with P&G.

• Impacted the bottom line by successfully overseeing a project (including equipment operation / repair, equipment installation, and training) to support P&G’s launch of a “Bounty” brand printed napkin product that eventually penetrated the national market.

ALCAN FOIL PRODUCTS, Toronto, Ontario • 1995 to 1997

Global aluminum foil products company with 550 employees.

Consultant

Spearheaded the installation and launch of an interfolder operation transferred from the company’s closing facility in the U.S. to the Canadian location, expanding an engagement originally arranged for technical training. Oversaw interfolder operations for the duration of association with the company. Developed and taught a maintenance training curriculum for internal mechanics.

Representative Accomplishments

• Played key role in the launch of a new product line; achieved deployment and operational status for 3 interfolder machines and all related packaging equipment in 3 weeks.

• Increased skill level and productivity of maintenance team.

• Earned offer of a permanent position at conclusion of contract based on outstanding performance.

Additional Experience (Details on Request):

Stewart House, Facilities / Maintenance Manager. Oversaw 100+, increased productivity 35%.

Procter & Gamble, Maintenance Manager. Managed 2 production lines.

ADDITIONAL DEVELOPMENT

Industrial Millwright, Milling Machines, Lathes, CNC, Energy Management Systems, Safety Trainer

Security Systems, PLC, HVAC, Hydraulics, Mig and Tig Welding, Pneumatics, Electrical Systems

Certified Real Estate Appraiser, Motor Controls, Kepnor Trago Analytical Troubleshooting

PROFESSIONAL AFFILIATION

International Facilities Management Association

REPRESENTATIVE COMPUTER PROFICIENCY (Additional Details on Request)

Best Enterprise Suite, Express Maintenance and Request • Google Sketch Up • MS Visio

Fixed & Disposable Asset Tracking (self-designed) • MS Office, Excel and Outlook

Contact this candidate