Reliability Engineer Manager
Resume:
Mohammad A. Malek, P.E.
Palo Alto, CA 94034
Phone: (850) 321 - 3614
Email: **********@***.***
___________________________________________________________________________________________________________
Career Summary
A mechanical engineering leader with more than twenty five years experience in fixed and
mechanical equipment, a registered professional engineer in the States of Delaware and
Maine, an educator of safety engineering,management, and an ASME instructor for
professional development courses on ASME Boiler and Pressure Vessel Code.
Career Objective
Seeking a Reliability Engineer Manager posion for a petrochemical or chemical company.
Career Achievements
• Provided professional leadership for reliability enginnering, mechanical integrity, and quality assurance, and economic analysis for refineries and chemical plants.
• Authored three engineering books based on ASME Boiler and PV Code, and API Code.
• Administered boiler and pressure vessel laws, rules, ASME Code, NBIC, and API Code.
• Designed boilers and pressure vessels under ASME Boiler and Pressure Vessel Code.
• Provided professional development seminars on ASME Boiler and Pressure Vessel Code.
Technical Qualification Highlights
• Specialist in design, materials, construction, shop inspection, field inspection, installation inspection, in-service inspection, and repair inspection of fixed and mechanical equipment in the process industry (boilers, pressure vessels, storage tanks, heat exchangers, thermal oxidizers, and other process related equipment).
• Performed Fitness-for-Service Assessment in accordance with “API-579-1/ASME FFS-1 Fitness-for-Service” standard.
• Provided design basis calculations for pressure vessels and storage tanks consistent with the ASME (Section VIII) and API (620 and 650) design codes.
• Provided inspection and repair guidance of pressure vessels and storage tanks consistent with industry standard API 510, API 653, and ASME PCC-2.
• Gained experience in DuPont reliability engineering requirements while working for BE&K, Delaware.
• Demonstrated ability to manage and lead inspection program including shutdown and on-stream inspection, owner/user inspection, QA program, training program, reliability and mechanical integrity program, and audit program.
• Managed and supervised ASME and NB inspectors, owner/user inspectors, API inspectors, and AIA insurance company inspectors
• Expertise knowledge and experience in ASME, NB API, NACE, NFPA, ISA, TEMA, UL, ASTM, ANSI codes, and other national standards.
• Extensive knowledge of Process Safety Management (PSM), Risk Based Inspection (RBI) and Management of Change (MOC).
• Extensive knowledge in nondestructive testing (PT, MT, VT, RT, and ET), welding, brazing, metallurgy, and corrosion.
• ASME and NB Team Leader experience in shop reviews for recommending ASME and NB stamps.
• Excellent skill in oral and written communication. Highly skilled in computer programs, technical report writing, and digital report keeping.
Professional Positions
11/09 – Present, Pressure Systems Manager, Stanford University - SLAC National
Accelerator Center, Menlo Park, California.
• Apply Fitness for Service (FFS) methods as per API 579-1/ASME FFS-1, reliability engineering, calculate remaining life calculations, and make mechanical integrity assessments.
• Design, and review designs for pressure vessels, vacuum vessels, cryogenic vessels, and scientific pressure systems as per ASME Section VIII Code, and DOE 10CFR851Rules.
• Act as a Subject Matter Expert (SME) and chief engineer. Develop and manage pressure systems safety program.
• Provide analysis in support of process hazard assessments and risk based inspection analysis including leak before break, critical crack size, etc.
• Create standards, procedures, and forms to ensure efficient and effective use of Fitness-for-Service Concepts.
• Administer a pressure systems database (PSDB).
• Act as chairman of the Pressure Systems Working Group (PSWG).
11/08 – 06/09, Senior Technical Advisor (Mechanical), BE&K Engineering, a KBR
Company, Newark, Delaware.
• Provided technical advice related to boilers, pressure vessels, storage tanks, piping, and mechanical systems.
• Provided advice related to reliability engineering, fitness for service, process safety management, risk based inspection, and management of change.
• Supervised designs and calculations for boilers, pressure vessels, storage tanks and
piping (under ASME, API, TEMA Code) for major industrial projects such as refinery, chemical, and power generation.
• Used computer programs such as PVElite, Compress, Caesar II, MathCAD, etc. for design applications.
• Performed calculations, prepared specifications and drawings, and reviewed designs and specifications performed by others.
07/07 - 10/08, Senior Mechanical Engineer, Mustang Engineering, Tampa, Florida.
• Designed boilers and pressure vessels in accordance with ASME Boiler and Pressure Vessel Code. Designed storage tanks in accordance with API 620 and 650, and heat-exchangers using TEMA Standards.
• Provided reliability, inspection and repair guidance of pressure vessels and storage tanks consistent with API 510, API 653, API 579, and ASME PCC-2.
• Performed design functions using software such as COMPRESS, FIRECAD, CEASARII, PFR FRNC5, Microstation, Microsoft Office, etc.
• Performed calculations, prepared specifications and drawings, reviewed vendor’s proposals, tabulated bids, recommended vendors, and approved vendor documentation.
• Provided inspection and repair guidance of pressure vessels and storage tanks consistent with API 510, API 653, and ASME PCC-2.
• Provided specific guidance on jurisdictional requirements (inspection and repair).
01/05 – 06/07, Adjunct Professor, FAMU-FSU College of Engineering, Tallahassee.
• Provided power plant engineering, safety engineering, pressure vessel safety, Federal OSHA, life safety and NFPA code courses.
07/98 – 09/06, Chief Boiler Inspector, State of Florida, Tallahassee.
• Administered boiler laws, rules, and state boiler code of Florida.
• Inspected boilers and pressure vessels according to State rules, and NBIC.
• Interpreted codes and standards, and recommended practices in the inspection planning, repair and fitness-for-service arenas.
• Acted as a member of the various code committees of ASME and National Board.
• Maintained qualification as the ASME and NB Team Leader for shop reviews.
• Provided training on ASME Boiler and Pressure Vessel Code.
12/96 – 07/98 Chief Boiler, Elevator & Tramway Inspector, State of Maine.
09/93 – 12/96 Deputy Boiler Inspector, State of Louisiana.
10/89 – 09/93 President, Power Systems International, Inc., New Orleans.
03/89 – 09/89 Authorized Inspector, Hartford Steam Boiler I & I Company, Houston.
05/88 – 03/89 Operating Engineer Superintendent, Housing Authority of New Orleans.
07/82 – 09/86 Chief, Boiler and Furnace Shop, Daura Refinery/ North Gas Plant, Iraq.
Academic Credentials
Ph.D. (Safety Eng.) Kennedy -Western University, USA 2004
MBA Institute of Business Administration, University of Dhaka 1979
BSME Bangladesh University of Engineering & Technology, Dhaka 1972
Professional Licenses
P.E. State of Maine, U.S.A. 2012
P.E. State of Delaware 2012
P.Eng. Province of New Brunswick, Canada 2012
CPE Association for Facilities Engineering 2012
OSHA Instructor OSHA Standard for General Industry 2012
CFPS National Fire Protection Association 2010
Boiler Inspector National Board Commission with “A” & “B” endorsements 2006
Team Leader ASME International 2003
Team Leader National Board of Boiler & Pressure Vessel Inspectors 2004
Professional Affiliations
Member American Society of Mechanical Engineers (ASME) 2012
Member American Society of Safety Engineers (ASSE) 2012
Member National Association of Power Engineers 2012
Technical Publications
Books Contributing Author for Chapter 5 to the book 2008
“ASSE Safety handbook” published by ASSE
“Heating Boiler Operator’s Manual” McGraw-Hill 2007
“Pressure Relief Devices,” McGraw-Hill 2005
“Boiler Design, Inspection, and Repair,” McGraw-Hill 2004
Contributing Author for Chapters 18 &19 to the book
“Companion Guide to the ASME Boiler and Pressure
Vessel Code” published by ASME International 2002
Technical articles Published technical articles in various magazines
Contact this candidate