Personal Information

Juan Antonio Roque Nuñez

Address: Mar Azul #3416 Fracc. Parajes del Sur

Telephone: Cell: +52-165*-***-**** Work: 915-***-****

E-mail: faqj5s@r.postjobfree.com

Age: 35 years

Marital Status: Married

Objective

Seeking a challenging position, which will enable me to apply my knowledge and experience on manufacturing and quality process, as well as improve myself inside & outside my working area.

Experience

September 2012 – Present TFM (part of MCS Industries)

Extrusion Manager (Production Manager)

Manage 39 profile extrusion machines, 1 sheet extruder

Supervise 60 operators (set-ups), 12 material handlers, 9 group leaders, 3 supervisors & 1 general supervisor

Manage 3 shifts

Molding with plastic: PS

Support to Engineering to minimize process PPM’s

Keep track of daily requirements with Planning

Supervise corrective actions on customer complaints

Implementation of new process

Trip to China to acquire training in new process (Free Foam)

Supervise production board

Provide feedback to Engineering on new tools

Help in new product development

Run prototype samples and provide information to Product Engineering

Keep track of process metrics (PPM’s, scrap, efficiency & production)

Champion continues improvements team

Manage annual budget

Analyze all RGM’s from customer

May 2010 – September 2012 ZF Electronics

SQE & Supplier PPAP Coordinator

Work on a day to day basis with suppliers to improve.

Work with Sales, Buyers, Engineering and suppliers to improve quality of

the components.

Direct communication with suppliers when quality issues arise.

Audit suppliers Quality System and provide support to continuous

improvement.

Follow up on implementation & effectiveness of corrective actions per supplier issues.

Maintain supplier scorecards (PPMs, SCARs, On time Response, etc).

Team work with Incoming Inspection supervisor to provide back up when required.

Analysis to suppliers capacities.

Coordinate Supplier PPAP’s.

Internal auditor for Quality System.

Quality Engineer

Elaborate Process Control Plan

Support to production to minimize process PPM’s

Give corrective actions on customer complaints

Talk with customers to have feedback

Supervise quality inspectors

Keep track of PPM’s of the line

Champion continues improvements team

Analyze all RGM’s from customer

First analysis on returned parts from customers complaints

Implementation of ISO/TS 16949 System

Implement engineering changes

Launch new programs

August 2009 – February 2010 Instrumentos Stewart Warner (part of Actuant Corporation)

Extrusion Molding Engineer (Mfg & QC Engineer)

Transfer extrusion molding machines and downstream equipment (water

baths, pullers and cutters and vacuum seizers)

Act as Manufacturing & Quality Engineer

Molding with plastic: Nylon & PP

Design poke yokes & fixtures for machines start up

Supervise production quality to customers in extrusion process

Elaborate and implement engineering changes

Prepare PPAP for customer approval

Run prototype’s & PPAP parts

Elaborate tolerance dimensional on PPAP & production parts

Supervise acquirement of spare parts for machines

Support production weekly planning schedule

Support Production Supervisor with quality of extrusion molded liners

Supervise Quality inspectors (QC auditors)

Supervise extrusion technicians

Supervise Launch new programs

Support program managers for new launch & current production

Support program manager with DFMEA

Elaborate process documentation (PFMEA. CP, PF)

Implementation of ISO/TS 16949 System

May 2007 – August 2009 Continental Automotive (formally Siemens VDO)

Extrusion Molding Product Engineer

Supervise production quality to customers in extrusion process

Elaborate and implement engineering changes

Elaborate tolerance dimensional on PPAP & production parts

Audit to Blow Mold & Injection molding suppliers

Support production weekly planning schedule

Support Manufacturing Engineer with quality of extrusion molded hose

Supervise failure analyst technician

Supervise Launch new programs (Ford, Honda & GM)

Support program managers for new launch & current production

Support Quality Engineer in production parts

Support program manager with DFMEA

Implementation of ISO/TS 16949 System

Extrusion Molding Manufacturing Engineer

Supervise production from Extrusion mold machine (Capuzzi)

Extrusion molding with plastic materials: PP, PP+PA & PA612 (Nylon)

Supervise dimensions & quality of extrusion molded hoses (6mm, diam)

Audit to Blow Mold & Injection molding suppliers

Training on Extrusion molding & automated mechanical connections assembly in Czech Republic

Maintain automated machines PLC program

Poke yoke & fixtures design for process continuous improvement

Maintain working conditions of electric pump assembly & test machine (electric, pneumatic & hydraulic)

Elaborate PFMEA

Elaborate Process Flows

Maintain automated machines pressure test

Support to Quality to elaborate Control Plan

Support to production to minimize process PPM’s

Give corrective actions on customer complaints

Supervise 10 production technicians

Supervise machines Preventive Maintenance

Champion continues improvements team

Support Quality on analysis of returned parts from customers complaints

Implementation of ISO/TS 16949 System

Implement engineering changes

Launch new programs (Ford & Honda)

June 2004 – May 2007 Cherry de Mexico

Quality Engineer

Elaborate Process Control Plan

Support to production to minimize process PPM’s

Give corrective actions on customer complaints

Talk with customers to have feedback

Supervise quality inspectors

Keep track of PPM’s of the line

Champion continues improvements team

Analyze all RGM’s from customer

Champion all customer complaints

First analysis on returned parts from customers complaints

Implementation of ISO/TS 16949 System

Implement engineering changes

Launch new programs

Line transfer to China

Manufacturing Engineer

Elaborate PFMEA

Elaborate Process Flow

Line balance

Initiate process deviations

Implement engineering changes

Lay-out changes

Support to production to maintain tack time

Time studies for tack time

Continues improvements ideas

Supervise maintenance technician

February 2001 – June 2004 Key Safety Systems de Mexico, Airbags

Manufacturing Engineer

Elaborate PFMEA

Elaborate Process Flow

Line balance

Implement engineering changes

Lay-out changes

Implementation of ISO/TS 16949 System

Support to production to maintain tack time

Time studies for tack time

Inventory of plant machinery

Implementation of new ideas for Poke-Yoke

Improve current Poke-Yokes by adding automation

Supervise maintenance technician

August 2000 – Feb 2001 Key Safety Systems de Mexico, Airbags

Manufacturing Engineer Intern

Elaborate Work Instructions for line

Elaborate process instructions

Take times for line studies

Support production & Manufacturing Engineers

Inventory of plant machinery

Education

August 1995- Dec 2001 Instituto Tecnologico de Ciudad Juárez

Electro mechanic Engineer

Major in Automation

Company Courses

Cherry de Mexico

Quality System Basics.

Introduction to ISO/TS 16949.

Ergo Most.

Key Safety Systems, Airbags

Implementation of Six Sigma

Introduction to QS-9000, ISO 14001 y ISO/TS 16949.

Implementation of Toyota Production System (TPS).

Outside Courses

Value Stream Maping, Ing. Francisco A. Bribiescas: Lean Master Adviser, December 2006

Lean Manufacturing, Phoenix Training & Consulting, June 2005

KAIZEN, Continues Improvement, Dextro, December 2004

Lean Manufacturing, Villeda Consulting Group, August 2003

Languages

English

100% (Fully bilingual; speaking, reading & writing)

Abilities

Microsoft Office

AutoCAD

Solidworks

PFMEA

PCP

Process Flow

PPAP

Hydraulics

Pneumatic

Electronic

Electric

PLC

Poke yoke & fixture design

Corel Draw

Line balancing

Mapics System

Supervising skills

Team work

Problem solutions

Working under pressure

Excellent interpersonal skills

Process & documentation experience in line transfer

Launch new programs and new designs

SAP System

Minitab

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