Quality Assurance Engineer

GAURAV RAMESH THELKAR

B.E. Mechanical, *.*+ years of experience (4.7 years of CAD Design Ideas NX & Team Center in Automotive Domain + 3 years of Quality Assurance in Windchill Visualization Services).

Presently, I am working in L&T IES Knowledge City Vadodara as an Executive-II in Wartsilla Engine PDM Support Dept. on Ideas NX & Team center since June-2011.

Career Highlights:

1. Holding 3 years experience of Quality Assurance in Wind-chill Visualization Services.

2. Prior 2 years experience in Engine System Engineering Services.

3. Mineral machine units & automatic coupler manufacturing experience for 8 months.

4. Last, but not the least CAD/CAM/CAE Engineering Services experience for 1.5 years.

CAD Knowledge & Skills:

1. I-DEAS 10 & 11 NX – TDM, Solid Modeling, Surfacing, Assembly, Drafting, sheet Metal, Harness Design & Core Cavity modules.

2. Trained on PRO-E 2001 & Wildfire, CATIA-V5 & UG NX.

3. Knowledge of GD&T & Tolerance & stack-up analysis.

4. Knowledge of Team Center & VisMockup in customer environment.

Employment History:

Company : Parametric technology corporation (India) Pvt. Ltd.

Designation : QA – Engineer-II

Department : Wind Chill Quality Assurance

Duration : June-2008 to June-2011

Company : Mahindra Engineering Design & Development Company Ltd. Pune

Designation : CAD Engineer

Department : Engine System Engineering

Duration : June-2006 to June-2008

Company : Tooltech Software Pvt. Ltd.

Designation : CAD Engineer

Department : I-DEAS CAD

Duration : Oct-2005 to June-2006

Company : Art2Part CAD/CAM/CAE Consultants.

Designation : CAD Engineer

Department : I-DEAS CAD

Duration : Jan 2004 to Oct 2005

Relevant Trainings:

1 6 months CAD/CAM course at ECIT-CITD Pune 2004 batch passed out with A+ grade.

2 Three days training on Basic I-DEAS TDM.

3 Ten days training on “Leadership through Communication” at Mindspeed Pune.

4 Long term training on International GD&T Practices as per ASME Y14.5 in Mahindra Engineering Services.

5 Long term training on Tolerance stack up in Mahindra Engineering Services.

6 IdeasNX & Team center Wartsilla way of working.

7 Windchill PDM PLM.

Systems Worked On:

1 HP & Dell Workstations.

2 Windows 2000 & Windows XP operating systems.

3 Sun Solaris 8,10 & HPUNIX 11i

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Projects & Achievements:

Company Name: Parametric Technology Corporation Ltd. Pune

Company Profile: PTC provides discrete manufacturers with software and services to meet the globalization, time-to-market and operational efficiency objectives of product development. Using the company’s PLM and CAD solutions, organizations in the Industrial, High-Tech, Aerospace and Defense, Automotive, Retail and Consumer, and Medical industries are able to support key business objectives and create innovative products that meet customer needs and comply with industry regulations.

Quality Assurance Job Profile:

1. Execution of several test cases.

2. Regression, Error-Handling, Smoke, Sanity, Black box, Integration, Sandbox, LDST (Large datasets specific testing) & I18N testing.

3. Versatile CAD/Office Documents Test datasets creation management i.e. Parts, Assemblies, Single, Multisheet Drawings, Part/Assembly Family Table, Associative copy feature in Pro/E, Solid works, NX, I-Deas & Inventor.

4. Cad Data management in Windchill along with all the cad software’s and its publishing in to visualization data through Cad workers which are configured in Windchill visualization services.

5. Verification of windchill visualization data entities i.e. 3D Geometry, Assembly structure, drawings, PMI Annotations, & windchill Attributes synchronization in Visualization tools Product/Creo View.

6. Test plan/ test case scenario creation for the new projects.

7. Various customer Temp patches coordination and qualification.

8. Bug reporting & verification.

9. Explaining various functional areas in front of large audience by giving demos.

10. I18N testing QA captainship within team.

Company Name: Mahindra Engineering Design & Development Company Ltd. Pune

Company Profile: Mahindra Engineering Design and Development Company Ltd. is a focused, high-end engineering services organization for firms in the automotive & manufacturing sectors. The Consultant works on the design of automotive aggregates for various clients. MEDDCL, Pune is Design Offshore technical center for International trucks & Engine Corporation, USA.

Cad Design Job Profile:

1. Concept Designing, Cad Modeling & Detailing of various Engine Parts.

2. Modeling & Detailing of sheet metal, casting & forging parts.

3. Application of GD&NT in manufacturing component Drawings.

4. Understanding of project scope of work, preparing project estimates.

5. Coordination with onsite coordinators & Engineers.

6. ISO coordination.

Projects: [Client: ITEC, USA Software: I-DEAS 10 NX & UGNX]

1) Sub-Section creation (V134 Engine)

Assembly & drawing with proper ballooning and location of sub unit on engine assembly from multilevel BOM

2) Rerouting of Fuel Lines and concept design of sheet metal supporting brackets. (V134 Engine)

Rerouting, modeling & detailing of the Fuel Lines.

To avoid fouling with the surrounding parts.

3) Concept design of fuel pump mounting casting bracket gm V2010 engine.

Create casting & machining model and subsequently create drawing from vendor drawing.

4) Production Drawings for Valve cover, Rocker arm Carrier LH/RH, Air Intake Elbow, Plastic Oil pan, Turbocharger crossover tube, Intake manifold assembly.

Create machining drawing with GD&T.

5) Rerouting of Harness wire bundle of relay circuit of Harness Sub-Section.

Making new routing for the relay bundle wire by using Harness module.

And subsequently create subsection & drawing.

6) Drafting / Detailing projects:

- New drawing creation for V139 Engine Crank Case & Crank Case Assembly.

- Modeling & detailing of various mounting brackets.

- Creation of sub-section drawings of various engine programs.

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Company Name: Tooltech India Software (Pvt.) Ltd.

Company Profile: - Tooltech India Software (Pvt.) Ltd., Pune is a MNC firm that provides

CAD/CAM/CAE services to major mineral machines &

Automatic coupler manufacturing organizations.

Cad Design Job Profile:

1. Simplification/Weight Reduction for Heavy Mineral Machine Units.

2. Modeling, Assembly & Production Drawing For Various Couplers & Tubes.

Projects: Software: I-DEAS 11 NX m4 & UG NX

1) Simplify heavy mineral machine units to outer shape for rapid prototyping.

Data conversion of simplified assembly to IGES file format.

2) Modeling assembly & Drafting for manufacturing for automatic coupler system.

Company Name: Art2Part CAD/CAM/CAE Consultants

Company Profile: - Art2Part CAD/CAM/CAE Consultants, Pune is a private consulting firm that provides CAD/CAM services to major automobile companies & defense organizations.

Cad Design Job Profile:

1. Design and 3D modeling of pattern equipments and dies using I-DEAS 11NX.

2. Repair & modification of models directly received from customers.

3. Conversion of without history models (IGES etc.) to models with history.

4. Maintaining project database & records.

Projects: [Client: Vrde/Arde/Tata Motors/Others Software’s: I-DEAS 11 NX, UGNX & Pro-E 2001/WILDFIRE2]

1) Unmanned Ground Vehicle (Vehicle Research & Development Est. Ahmad Nagar).

Unmanned ground vehicle include two vehicles i.e. UGV (unmanned ground vehicle) & PSU (pilot system unit). UGV is being controlled by PSU within the range of 10km. Work involves to make concept design with modeling & assembly of shelters for both vehicles.

2) 2D drawing generation from I-DEAS 3D data .pkg files (Tata Motors).

Requirement was to extract all the 3D data including hole coordinate, GD&T & annotation to Drafting for creating manufacturing drawing.

3) Modeling and drafting of horizontal and vertical Gear Box Housing (Premium Energy Transmission).

4) Design Modification in Air Blower assembly (ARAI).

Modify the existing design in cad modeling with respect to analyst & also assist in meshing for CFD (Computational fluid dynamics).

5) Solid Modeling and 2D of High Speed Gun Mechanism Assembly (Reverse Engineering, for Armament Research & Development Establishment, Pune).

Work involves solid modeling (Ideas9.0) of mechanical system of high speed gun, by actual measurement of components. The mechanical assembly comprises of 21 major mechanisms, sub-assemblies with 202 components.

6) Modeling and drafting of the three cylinder intake manifold (Cotton Greaves Limited, Chinchwad, Pune).

7) Modeling Assembly and drafting for air filter (Tata Motors).

8) Design & Modeling of Cone, Nozzle Assembly of Reactor Regenerator (Reliance Refineries Jamnagar & Plazma Cutting Bhosari, pune).

This project is related to Refineries in which main objective is to increase the volume of nozzle having five elliptical cross sections from which is to be made and increase the existing cut on the cone with plasma cutting on which nozzle would be assemble by welding on neck of cone cut at every 30 .

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9) Solid Modeling and Mould making for Oil sump of (Tata Motors).

10) Solid Modeling and Mould making for rocker cover of (Enfield).

11) Solid Modeling and Drafting for Reinforcement sub-assembly, Reinforce FR body pillar UPR outer, Retainer FR door LWR hinge, Support body (Piaggio).

Educational Qualifications:

Qualification Institute Board / University Year of

Passing Percentage

of Marks Class

B.E. Mechanical G. H Raisoni Coe, Nagpur. Nagpur University Maharashtra.

2003

67.40 % 1st.

H.S.C. (Std. XII) Mathuradas Mohata Junior College, Nagpur. Nagpur Board Maharashtra.

1999

65.87 % 1st.

S.S.C (Std. X) Tilak vidyalaya High School, Nagpur. Nagpur Board Maharashtra. 1997 59.33 % 2nd.

Project : (At Degree Level)

“Design and Modeling of Rope Ways at Baljagat Park Laxmi Nagar Nagpur”

Seminar : (At Degree Level)

Fuel Cell.

Personal Details:

Name : GAURAV R. THELKAR

Date of Birth : 17 / 12 / 1981.

Gender : Male.

Marital Status : Married

Address : c/o Prabha Thelkar,

Blue Bells, 104, Gulmohar City,

Kharadi, Pune-14.

Domicile : Maharashtra State.

Languages : English, Hindi, Marathi.

Declaration:

I the undersigned, Gaurav R. Thelkar, hereby declare that all the information mentioned above is true & correct to the best of my knowledge.

Date : __ / __ / 2011 Yours sincerely,

Place : PUNE (Gaurav R. Thelkar)

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