MAREK ZAWIERUCHA

*** ***** ****, *********, ** **460

978-***-**** ewl4vy@r.postjobfree.com

SUMMARY

SENIOR MECHANICAL ENGINEER with BS degree and diverse background:

• Specialty in design, prototype, and initial production of optical scanners, OCT

(Optical Coherence Tomography), gyro and galvo-encoder scanner equipment

• Skilled in designing and debugging precision instruments and tools

• Background in precision tools, casting, forging, model & mold making, locksmithing,

soldering, welding, machining, and grinding

• Experience with materials such as titanium, stainless steel, and plastics

• Work with very high tolerances .0005 ANSI Y 14.5

• SolidWorks 2006 and CAD experience

• Computer skills in Internet, Microsoft Word, PowerPoint, and Excel

EXPERIENCE PROCESS ENGINEERING TECH American Superconductor- Devens, MA

• Working with PVD thin film equipment and process improvement.

• Designed a new tool for the superconducting wire connection on SolidWorks 2010

• Analyzed data after each production run

• Worked in analytical lab

2007 to 2008 PROCESS ENGINEER ClearPlas – Leominster, MA

• Worked with PVD (Physical Vapor Deposition System). Responsible for

equipment setup and production oversight

• Designed tooling and fixtures using SolidWorks 2006

• Created and maintained work instructions

• Microsoft Project Management and ERP system

• Debugged process and using DOE methodology

• Provided samples for environmental lab testing

• Strong Troubleshooting skills

• Designed for manufacturability and support process

2006 to 2007 SQE SUPPLY QUALITY ENGINEER M/A- COM, Tyco Electronics – Lowell, MA

• Interfaced with mechanical and electronics engineers for the Automotive Sensors

Group which included work on short and long range radars

• Skilled in mechanical packaging for RF/Microwave components

• Implemented PPAP,( Production Part Approval Process)

• Interacted with suppliers at six sigma quality level ISO9001/TS16949

• Provided Root Cause Analysis and applied 8D CA (Corrective Action)

1996 to 2005 SENIOR MECHANICAL ENGINEER GSI Lumonics, Incorporated - Billerica, MA

• Designed coil forming fixtures and prototype position ceramic receiver sensors

as well as centering tools for the dielectric sensor in SolidWorks

• Invented techniques to support coil in the winding and forming process on CNC

• Developed stator-forming fixture for Gyro devices and coil potting tools

• Major issue resolutions included debugging G100 skew lamination problems, solving

G3 rotor twist problems, and correcting epoxy leakage on the M2 and M3 series

• Improved coil-winding and coil-forming tools for G120, M, and VM series

• Redesigned new coil winding fixtures for the VM series: two coils with no split, for

efficient production

• Designed rotor insertion tools for VM 2500 and shipping package for optical scanners

EDUCATION Politechnika Swietokrzyska, Poland - Bachelor of Science in Mechanics.

Worcester Polytechnic Institute - Course: Advanced Problem Solving & Root Cause

Analysis. Course: Design for Manufacturability.

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