Quality Control Project

SWATI PURANIK

Mobile: 330-***-****, 330-***-****

E-mails: ev6jgu@r.postjobfree.com, ev6jgu@r.postjobfree.com

Seeking an assignment in positions in Quality Control & Assurance and Process Improvement with a reputed organization.

EXECUTIVE SYNOPSIS

An astute leader with 4 years of experience in Quality Control & Assurance & Process Improvement.

Managing overall operations in plant with a view to enhance the operational efficiency, eliminating obsolescence and achieving cost reduction through vendor development, curbing rework & rejection, materials management and troubleshooting.

A keen strategist and planner with skills in conceptualizing and effecting process initiatives to enhance efficiency and productivity.

A skilled communicator with strong leadership, relationship management, negotiation, people management, analytical and coordination skills.

Experience with Control plan, Process Flow, FMEA, PPAP, APQP and ISO/TS-16949.

Familiar with AIAG and other automotive standards.

ORGANISATIONAL SCAN

April’12 to Sep’12 with Meteor Sealing Systems LLC, Dover, Ohio as Quality Team Leader.

Sep’07 to Jan’09 with Badve Engineering Ltd., Aurangabad India as Junior Engineer

Jan’06 to Aug’07 with Korrocoat Polymers Pvt. Ltd., Tathawde, Pune India as Quality Control In-charge

Jul’05 to Dec’ 05 with Pune Metagraph, Bhosari (MIDC), Pune India as Lab Assistant.

KEY DELIVERABLES:

Project Planning & Coordination

Overseeing, planning and scheduling overall project operations, within budgetary limits.

Reviewing existing processes and initiating measures for enhancing productive capacity as well as productivity, within same budgetary limits.

Planning, scoping, estimation, tracking & implementation of project plans within preset estimate / revenue budgets and deadlines and coordinating projects for the set up facilities. Planning day-to-day strategies, budgets, production schedules, along with resource allocation and machine loading for optimum output.

Production Operations

Overseeing production related tasks including planning, control & trouble shooting for achieving the planned periodic schedules and Process control. Preparing operational budgets and ensuring adherence to the same; optimising man & machine utilisation to achieve pre set production targets.

Leading a team and attaining the monthly production targets for by assigning targets and tracking progress against targets by analyzing daily reports.

Coordinating with the other departments for smooth functioning and accomplishing production as per customers’ requirement. Appraising the prevalent production systems/ processes, identifying loopholes if any and undertaking result-oriented measures for alleviating them and documenting the same.

Process Improvement & Quality Control & Assurance

Identifying scope for:

Planning, implementing & monitoring of technological changes to enhance productivity.

Modifications in equipments, process flow, working practices, consumables, power, etc. for controlling & reducing conversion cost per unit produced.

Executing cost saving techniques / measures and modifications to achieve substantial reduction in O&M expenditures and work within the budget.

Monitoring the production status, procedures and systems followed in production to ensure compliance norms with desired quality and timely delivery of orders.

SIGNIFICANT HIGHLIGHTS

Meteor Sealing Systems LLC, Dover Ohio.

Active member of problem solving team. (8D)

Actively participated in APQP process.

Successfully conducted training sessions for operators.

Represented the company directly with customers during high profile audits.

Represented company for Quality System and supply chain quality activity.

Utilized statistical methods, such as, process capability data analysis, statistical process control (SPC).

Maintained customer contacts by being proactive and reactive to customer concerns.

Efficiently handled incoming inspection.

Badve Engineering Ltd., Aurangabad India.

Efficiently monitored paint consumption on daily basis.

Introduced report for thinner intake and wastage of thinner in each colour change.

Received appreciations from GM and Sr. Manager Q.C. for reduction in paint consumption.

Monitored & audited the process parameters of Pre-Treatment Line like spray pressure, temperature,etc. and Paint Booth parameters like air velocity, temperature, humidity, spray gun pressure and flow rate by using equipments like Anemometer, Hydrometer, Data logger (TTR), etc.

Monitored the paint consumption against the norms established by customer.

Implemented 5S, Kaizen and TPM.

Successfully conducted training sessions for the Q.C. operators and painters for paint defects awareness.

Acted as a Member of Cross Functional Team for New Product Development and manufacturing process establishment.

Korrocoat Polymers Pvt. Ltd., Pune

Undertook the responsibility of quality control of products and was involved in research activities for developing, formulating and testing new products.

Improved the existing products as per the feedback of customers.

Implemented cost effective solution of producing efficient products by reorganizing the production and manufacturing process.

Pune Metagraph, Bhosari (MIDC), Pune.

Assigned task of testing incoming raw materials for their various properties such as tensile strength, % elongation, printability, etc. of polymer adhesive films and finished product testing like petrol resistance, detergent resistance, re-coatability with lacquer, weathering resistance, Salt spray resistance, etc.

Prepared test reports of raw materials and finished product as per specification and monitored in process material by carrying various testing.

TRAININGS ATTENDED

Attended 3 months in plant training in Berger Paints India Ltd. at Howrah, Kolkata in various departments like Raw Material Q.A., Resin Production section, Bead Mill production section, Ball Mill production section, Process Control Lab, Quality Control Lab and Powder Coating manufacturing section.

Internal Auditor training for TS-16949

Trained for MSA and SPC study.

Trained for QM module of SAP as end user.

ACADEMIC PROJECT

Project Title : Studies in Water Reducible Polyester Resin.

Description : The project deal with the making of coatings based on water reducible polyester resins to meet environmental norms. By preparing polyester resin of high molecular weight and accordingly varying raw materials for resin preparation and then emulsification of resin for preparation of water reducible coatings.

SCHOLASTICS

M.Tech. (Paint Technology) from Laxminarayan Institute of Technology, Nagpur India with 75.76% in 2011.

B.Tech (Paint Technology) from North Maharashtra University, Jalgaon India with 65 % aggregate in 2005.

PERSONAL DOSSIER

Date of Birth : 19thNov, 1984

Permanent Address : 72, Vrindavan Bhagawati Nagar, Deopur Dhule-425005, Maharashtra. India.

Current Address : 7845, Grove lake court, Germantown TN. 38138.

Linguistic Abilities : English, Hindi and Marathi

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