Project Manager

PRAMOD KUMAR AGRAWAL

Mobile: 089******** / 087******** E-Mail: ************@*******.***

Seeking an Implementation exposure in SAP PP.

PROFESSIONAL SNAPSHOT

ó A result-driven proffesional with more than 2 yrs experience in SAP PP Functional Consultant, 8 YRS experience in working & supporting ERP called NEWTON developed by ORACLE certified partner Nippon data system & 16 years of experience in production planning & control including maintenance operations.

ó Presently associated with Surya Roshni Ltd. as AGM(High-Intensity Discharge lamps– HID) and also working as a Freelancer on SAP PP Projects.

ó Responsible for profitability of production & process operations and accountable for strategic utilization and deployment of available resources to achieve organizational objectives.

ó Skilful in supervising & directing production & process operations & ensuring accomplishment of pre-set production targets within stipulated time and cost parameters.

ó Proficiency in operations and maintenance of various equipments and machineries for reducing downtime & enhancing operational effectiveness of equipment.

ó Possess excellent strategic thinking, analytical, troubleshooting, relationship building and team building skills with proven ability in establishing quality systems and planning resources.

ó Possess excellent capability in getting back the profit out of precious investment.

ORGANISATIONAL SCAN

Izon Technosoft (July 2009 to till date)

(SAP PP Consultant)

Company Profile:

Izon Technosoft comprises of a strong team of professionals having several years of exprience in architecting,developing and providing high value software Solutions and Consultency to client worldwide.Established in 2000,Izon Technosoft has highly process oriented approach towards software development and business execution with strong project management skills.Izon Technosoft provides best of Best-of-the Breed solution of the principal of six sigma,PMI , ITSM and ISO 27001:2005.Our group of professionals have extensive expericence in storage technologies system programe network management application development web technologies and product Development.

Project Details:

Client Name : Jost s engineering company Ltd

Team Size : 6

Duration : January 2011 to till date.

Role : Consultant (Team Member)

Client Profile:

Jost s engineering company Ltd. is a Mumbai based company engaged in manufacturing of material handling equipment and trading of imported industrial engineering product in its modern plants located at various locations in the country. Jost has good client base in domestic and global market.

Job Responsibilities:

Find out the solution of client queries

Trouble shooting of Master Data.

Providing the solutions of day to day problem of production planning

Training and support to end users for creation of Bill of material, Work Centers & Routing

Shop floor control with production order

Finish good report creation in form of GR for QA department

Confirmation of production order

BOM configuration and BOM change.

Worked in support environment for Kennametal India Limited on SAP version 4.7

Client : Polygenta Technologies

Team Size : 6

Role : Consultant (Team Member)

Duration : September 2009-December 2010.

Job Responsibilities

Responsible for Making Test Plan, writing Test Cases and Performing Unit Tests,

Integration Testing of ERP software.

Responsible for the creation of material for Planning & Production.

Creation of bill of material, work center, routing, material requirement planning & run, planned and production order creation

Maintain Supply Chain management with coordination various departments from to raw material supplier to End product user.

To predict bottlenecks in advance and plan counter measures for respective departments.

Scheduling & Load Leveling of Production Lines as per plan.

Coordination in project through TQM and help in its timely complementation.

Awareness of Purchasing / Indenting / Inventory Control functions

Manage Material Requirements using MRP Runs & Kanban.

Manage Optimum Inventory Levels.

Aug’95 – till date Surya Roshni Ltd., Kashipur

The Growth Path

Aug’95 – May’05 Engineer {Fluorescent Tube Light Production-(T12, 40w&20w)}

May’05 – Jan’07 Assistant Manager {Fluorescent Tube Light Production-(T8, 36w&18w)}

Jan’10 – Dec’ 10 Sr.Manager (CFL project & production)

Jan’07 – till A.G.M {Production (High-Intensity Discharge lamps– HID (SVL, MVL, MHL)}

Aug’11 – jan’12 Sr. Manager {Out Sourcing (Light source (HID, TL, CFL, Inductn, Halogen) & Luminaries)

AREAS OF EXPOSURE:

Production Planning & Control

ð Heading production & process operations of High Pressure Mercury Vapour Lamps, High Pressure Sodium Vapour Lamps, Metal Halide Lamps, Son T Plus (super sodium) Lamps, Blended Lamps and MVL Arc Tubes.

ð Ensuring timely accomplishment of production targets within the time and cost parameters.

ð Improving production and efficiency of HID Plant comprising of 3 Shift In-charges, 6 Technicians, 50 Operators, with 10 processes of manufacturing by using SQC and modern management techniques.

ð Determining the future needs and production capacity for producing required quantities of items on pre-defined standards and within financial costs.

Process Management

ð Conceptualizing and screening new process / systems and conducting feasibility studies to determine the viability based on technical, financial & economic parameters.

ð Monitoring manufacturing operations of MVL/ Blended Arc Tube & HID lamps.

ð Maintaining process parameters of all types of HID lamps by using six sigma techniques.

Maintenance Operations

ð Planning & implementing the preventive & predictive maintenance schedules for improving the overall reliability and safety of plant equipments in power intensive business operations.

ð Identifying areas of obstruction / breakdowns and take steps to rectify the equipments through application of trouble shooting tools.

ð Developing of standard maintenance and operation procedures.

Quality Control/Assurance

ð Conducting audits for proper implementation of ISO-9001, ISO-14001 and OHSAS-18001 of HID Plan

ð Identifying areas of quality failures and taking steps to rectify them.

ð Attend & solved major complaints personally.

Resource Planning

ð Material Planning & developing vendors in China for obtaining timely procurement of good quality materials & equipments at cost effective prices to ensure smooth execution of projects & production.

ð Ensuring completion of project within the time & cost parameters and effective resource utilization to maximize the output.

Notable Attainments:

ð Played a vital role in reducing the following:

§ Manufacturing cost of HID Lamps by 15% by optimizing process parameters, efficiency, reducing fuel & electrical consumption & changing raw materials & developing new vendors in China as well as decreasing its consumption without affecting quality, resulting increase in profit, market share, expansion & growth.

§ Wastage (Extra material cost) from 2.9 % to 1.10 % of HID lamps.

§ Extra material cost of 2 FTL chains from 6% to 2.5%.

§ Lumen drop 3.0% from 6% and improved Lumen output in FTL(T8 & T12).

§ HG filling per tube from 110 to 50 mg by modifications in machine heads.

ð Merit of having developed Metal Halide (sv gear, mv gear, low voltage striking for Indian condition) in various CCT & CRI & Son-T Plus lamps (Super Son Lamps).

ð Successfully developed lock type packing instead of flap type packing to reduce cost of HID lamps.

ð Efficiently reduced electricity consumption per lamp production by 20% by implementing automation in HID plant.

ð Developed SVL arc tube, MHL arc tube vendor from China to reduce cost of production without affecting quality.

ð Pivotal in developing process to make all types of MHL & SON-T PLUS lamps.

ð Pivotal in developing process to make T5 lamps(14w,28w,24w)

ð Pivotal in expansion of HID plant.

ð Pivotal in CFL plant project implementation & production.

Major Projects Executed:

Project Title : GE Hungary TL chain installation

Team Members : 8

Scope : The project involved installing New GE Hungary TL chain with optimal efficiency.

Role : Team Member

Key Deliverables : Successfully commissioned m/c, set the process & achieved production of 27000 pieces

and reduced wastage from 50% to 8% within 6 months & 5% wastage in one year.

Project Title : HID lamps expansion from 60kpcs to 150kpcs

Team Members : 7

Scope : The project involved building construction, m/cs purchasing, installation & production

Role : Team Leader

Key Deliverables : Pivotal in setting process & achieving production capacity of HID lamps from 60kpcs to

150kps.

ACADEMIC CREDENTIALS

B.E. (Production) : B.R. Ambedkar Marathwada University, Aurangabad 1995

Diploma in Marketing Management: IMT, Ghaziabad 1997

CERTIFICATION

Green belt in SIX SIGMA trained from Indian statistical Institute, Delhi 2010

PERSONAL DETAILS

Mailing Address : C-4,FF, Prakash Residency,Manpur road, Kashipur – 244713, Uttarakhand

Date of Birth : 11th July, 1973.

Gender : Male

Nationality : Indian.

Date:

Place: (Pramod Kumar Agarwal)

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