Piping Design Engineer
Resume:
Piping Design Engineer
Name
R. SHANMUGAM
Contact Number
006**-******* (H/P) GMT + 8 hrs.
Mail ID
***********@*****.***
Total Professional Experience 15 Years +
Education and Year of Passing
Bachelor of Engineering (Mechanical)-1996,
University of Madras, Chennai.
Software Packages
3 D Package :
Review Package :
Stress Analysis Package :
2 D Package :
1. Plant Design Systems (PDS)
2. Smart Plant Review (PDS), Navisworks (PDMS)
3. Caesar II
4. Micro station, Auto Cad R14 & 2000
Career Summary
Fifteen years experience in Detail engineering for Oil & Gas Onshore and Offshore (Greenfield and Brownfield), FPSO, Power, Refinery, LNG and Petrochemical plants.
Responsible for Design and Engineering activities of Piping & Layout for Oil & Gas & Process industries.
February ‘08 to Till Date
M/s. Petrokon Utama Sendirian Berhad- (Approved Consultant for Brunei Shell Petroleum Sdn. Bhd.)
Brunei Darussalam -Senior Mechanical Piping Engineer
January ’07 to January ‘08 M/s. Samsung Heavy Industries-South Korea,
Manager- Piping Design -Offshore Engineering Team.
May ‘06 to December ‘06
M/s. Technip India Ltd., Chennai-India.
Senior Engineer-Piping
February ‘05 to February ‘06
M/s. Sime Darby Engineering Sdn. Bhd., - Malaysia.
(Formerly Sime SembCorp Engineering Sdn. Bhd.)
PDS Engineer-Piping
August ‘97 to December ‘04 M/s. Saipem India Projects Services Ltd., Chennai-India.
(Formerly IDPE Ltd.) October ‘02 to December ‘04
Senior Engineer-Piping
M/s. International Development and Engineering Associates Ltd., Chennai-India. (Deutsche Babcock Group) -August ‘97 to September ’02 - Senior Engineer-Piping
November ‘96 to July ‘97
M/s Petron Engineering Construction Pvt. Ltd., -India.
Graduate Engineer Trainee
Assignment Abroad
• Working as Senior Mechanical Piping Engineer –Petrokon Utama Sendirian Berhad-Brunei Darussalam.
• Worked as Manager – Offshore Engineering Team -Piping Design of Samsung Heavy Industries Co. Ltd, South Korea.
• Worked as PDS Engineer –Piping in Sime Darby Engineering Sdn. Bhd. (Formerly Sime SembCorp Sdn. Bhd.), Malaysia.
• Deputed to Algeria to work as Field Engineer - Piping for ROD development Project.
Areas of aptitude: (Oil & Gas – Offshore & Onshore, Petrochemical, Refinery, LNG And Power.)
Stress Analysis - Detailed Flexibility analysis of Power and Process piping. (Using Caesar II)
Piping Layouts,
Support Engineering and Support Detailing
Nozzle Orientation
Material Take Off
Field Engineering
Preparation and Review of Isometrics.
Design of springs.
Onshore crude oil / Gas production and exploration.
CPF processing facilities
Petro-chemical & refinery processing systems.
Support Engineering and Support Detailing.
Conversant with Shell DEPs and Brunei Shell Petroleum (BSP) standards
Vessel design review/evaluation to ASME VIII Div 1 and PD 5500
Fully conversant with International and Industrial codes and standards (ASME, API, BS and ASTM)
Participation in HEMP studies, HAZOP, HAZID, HFE Review, Consrtuctibility Review, IPF and FirePran.
Petrokon Utama Sendirian Berhad – Brunei Darussalam,
February 2008 – Till Date
February 2008 to Till Date
M/s Brunei Shell Petroleum Co. Sdn. Bhd. (BSP).
Petrokon is approved consultants for BSP.
o Man-hour Estimation and Project delivery schedule
o Attending Scope clarification and Progress meeting with client
o Finalisation of Equipment layout in Plot plan
o Evaluation of Vendor Quotation, Preparation of TQ and Technical Bid Evaluation
o Preparation of Material Requisition
o Vendor Drawing Review/Comments
o Prepare conceptual design Project specification
o Attending Hazop session and Input to Hazop closeout
o Attending HFE Session/workshop
o Co ordination with BSP representatives
o Co ordination with Designers in the Team
o Coordination with other disciplines and Vendors during execution.
o Planning ,Allocating and Expediting
o Organise and conduct PDMS model review -internal and with Client
o Prepare/Close Model review report
o Review of Deliverables/Packages
o Scope changes Track
o Review Interdisciplinary deliverables /Documents
o Resource Planning and Estimation
o Training and Development of Junior Engineers
o Conduct Internal model review
Danau Bubut Gas Field Development Phase1
The Danau and Bubut fields are in a water depth of around 20 m. The Danau and Bubut Gas Development Phase-1 project objective is to provide surface facilities for evacuation of the production from the Danau and Bubut gas fields.
Phase-1 at Danau project involves the construction and installation of a 4-legged wellhead jacket. Five (5) conductor slots comprising API 10 K, 5K, Splitter and dual wellhead will be provided and initially, five gas wells will be drilled in phase-1 with seven producing strings or flow lines. The production will be exported to OCP via a new 12-inch (PID 2030 DN300) x 23 km multiphase gas pipeline.
Danau Gas Production : 1.5 MMSm3/d
At Bubut, a new 4-legged wellhead jacket, BBWJ1A with four (4) conductor slots comprising API 5K Single completion wellhead will be constructed. The 12-inch (PID 2031 DN300) multiphase gas pipeline from BBWJ1A will have a sub sea tie-in to the 12-inch (PID 2030 DN300) gas pipeline.
Bubut Gas Production:1.2 MMSm3/d
The Danau and Bubut production will be exported through DN300 HP multiphase pipeline to OCP, BLNG. Located around 23km South West of Danau and Bubut, OCP is the main hub of BSP HP gas export with a landing pressure of around 11-13 bar (g). OCP is the nearest export route and allows Danau and Bubut facilities to operate at optimum production in HP regime. The Danau and Bubut Gas Development Phase-1 Project objective is to provide surface facilities for evacuation of the production from the Danau and Bubut gas fields
o Conceptual Design Study 9 Slots in Danau and 5 Slots in Bubut
o Preparation of Material Requisition
o Brownfield Scope at OCP BLNG Tie in.
o Rig approach studies to enable CPRA
o Analysis of Flow lines
o Facilities rationale report
o Material handling report
o Detail Design - Danau and Bubut
o Project coordination-Danau, Bubut, BLNG OCP and Additional Pump scope.
o Internal model review -PDMS
o Thickness calculation reports
o MCR preparation for Non SAP items
o Technical Bid Evaluation
o Technical clarifications
o Vendor drawing review –Discipline and Interdiscipline
Internal Blowout-Well Tie in for Gas well on CPDP25 Platform
The wells are existing but flow lines and casing blow down lines are to be installed to release the pressure from the HP Gas reservoir to avoid any blowout. The work involves new well surface facilities for CPDP-25 (CP179 and CP180). The wells are existing but flow lines and blow down lines, complete with instrumentations, need to be installed as detailed out in BFD.
The wells are existing but flow lines and casing blow down lines are to be installed to release the pressure from the HP Gas reservoir to avoid any blowout.
o Flow lines for CP179 and CP180 on the cellar deck.
o Casing blow down lines for the wells.
o Verify and as-built the site conditions in relevant drawings.
o Corrosion Inhibitor Injection lines for each string.
o New wellhead control panel for each string.
Upgrade of CSP Born Heater F 160/F260
The Condensate Stabilization Plant (CSP) consists of two identical but independent trains that stabilize condensate received from offshore and BLNG. Each train consists of a stabilizer column (C-130/C-230) where condensate is stabilized and direct-fired natural draught heater (F-160/F-260) that provides re-boil duty to the column. A fuel gas system provides fuel gas supply to the burners of the heaters. The heater (BORN Inc. USA) inspected the existing fired heaters and provided their reports and recommendations.
As per their findings and recommendations, a new burner management system along with new burners, fuel gas conditioning skid and associated piping will be installed.
o Conceptual Design -Plot plan, Fuel Gas Skid.
Seria North Flank-Fish Hook Wells-Production and Water Injection wells
The SNF Project involves the design of a new Onshore Fish hook wells consisting of producing and water injection wells named SNF.SNF Fish hook wells are distributed in 8 clusters which are located in area E 20,E 21 and E25.There are 7 clusters in E20/E21 and 1 Cluster in E25.The Production wells on SNF fish hook is gas lifted oil wells and water injected in water injection wells. This project involves addition of producer and water injection well using the Fish Hook concept-Drilling from land to offshore reservoir blocks.
o Detail Engineering
o Vendor Drawing Review
o Preparation of Material Requisition
o Technical Bid Evaluation
o Rig approach studies to enable CPRA
o Analysis of HP Pump Lines.
Seria North Flank-Water Injection Plant
Produced Water is required to be injected into the reservoir for pressure maintenance and enhanced oil recovery from the Seria North flank fields. Water Injection will be supplied from the Produced water Injection plant as part of SNF Project. The Design Flow rate of the Injection plant shall be 4500 m3/day.
o Detail Engineering
o Vendor Drawing Review
o Preparation of Material Requisition
o Technical Bid Evaluation
Real Time optimization-East Gas Lift Supply
Champion Platform –CPDP 01, CPDP 36 and CPDP 37.
Gas lift Optimisation skid for Existing Production platform.
Gas lift Optimisation skid for Existing Production platform. Gas lift Optimisation skid for Existing Production platform. The extensive gas lift supply network of Champion supplies lift gas to 29 drilling platforms, which collectively accounts for 254 gas lifted wells. The lift gas is supplied by 6 compressors at CPCA/CB-07 platforms. The current total lift gas supplied by the compressors is in the range of +/- 3.3 MSm3/d of gas.
Champion-07 operation is facing a compression constraint and gas export is managed by running all 6 compressors at maximum capacity. Gas flaring is increased within an allowable limit by operation whenever gas supply to CP-07 from production complexes exceeds compression capacity.
It is established that the amount of gas recycle can be minimised further to free up some of the compression capacity with gas lift injection optimisation right through the entire gas lift network. By adding some ‘smartness’ to all gas lifted wells, lots of benefit can be realized such as increase of oil production.
o Conceptual Design and Detail Engineering Activities
HHP Debottlenecking
Champion Platform – CPCA/CPCB/CPRP 07
HHP Debottlenecking Project, also known as 72 barg operations, is proposed to increase the HHP gas export capacity from Champion-07 to BLNG from current 5.3 to 7.0 MMSm3/d. With implementation of this project, there would be flexibility to operate low CO2 gas system at either 64 barg or 72 barg as required. This will be achieved by the change out of some existing control valves, piping and instrumentation modification.
Champion Water flood –Production Platform
Conceptual and Feasibility Study –9 Slots, 12 Slots and 4 slots.
Samsung Heavy Industries –Geoje Shipyard, South Korea-Offshore Engineering Team,
January 2007 – January 2008.
January 2007 to January 2008 M/s Sakhalin Energy Investment company (SEIC).
Sakhalin II Phase 2 Development Project PA-B.
Oil and Gas Production Platform (Lun A and PA-B)
PA-B is a Drilling, Processing and production platform (Four legged Gravity base Substructure (GBS)) that will extract oil and associated gas. The Production capacity is 70,000 bpd and 100 MMscf/d.
o Co-ordination with Amec Engineering team, STCT (SEIC) and SHI Production Team.
o Coordination with Piping Designers on Pipe Support
o Detailed Engineering activities
o Checking Vendor drawings and acquire approval from the Client.
Stena DrillMAX
Stena Drill ship
Stena Drill ship designed and certified for year round, worldwide operation in ultra deep waters.
Stena Drill ship is dynamically positioned able to operate in harsh environment area and Barents seas (-20 deg. C)
Capable of operating in 10,000 feet of water. The Stena DrillMAX fleet is equipped with hydraulic drilling packages.
o Stress analysis of High Pressure Hydraulic lines
Technip India Ltd., May 2006 – December 2006
May 2006 to December 2006 M/s Yemen LNG Company Ltd.
The plant consists of two liquefaction trains with a combined capacity of 6.7 million tpy. It consists of two LNG trains using the APCI C3/MCR process.
Support Leader
o Coordination with Client (Technip-France), Structural Team and Mechanical team.
o Coordination with Piping Designers on Pipe Support
o Preparation of Piping Input loads to Civil and Structural team.
o Vessel Clips - Support detailing
o Coordination with Stress team for Support feasibility during analysis.
o Provide Special support sketches
Sime Darby Engineering Sdn. Bhd., Malaysia : February 2005 – February 2006
February 2005 to February 2006
M/s SaiBos. (Saipem SA)
AKOGEP (AMENAM/KPONO Oil and Gas Export Project)– Phase II Topsides Enhancement of Oil Project-(Amenam/Kpono Oil Project –Development of Offshore Platforms-Located at Offshore Nigeria Block OMP 99 )
Enhancement of Ongoing Oil Project with Water Injection, Gas Treatment and Compression.
o Modeling of Tertiary Steel for Pipe Support
o Validation of Tertiary (Support) Steel location
o Isometric Extraction,
o Alteration of pipe routing in PDS model based on
Interference clash report and Client comments and Site necessitates,
o Preparation of Support Index,
o Representation of Instrument Control Panels, Air Tanks and Putting in Place the same in the model.
Saipem India Projects Services Ltd.: October 2002- December 2004
March 2004 to December 2004 M/s TOTAL E&P Angola.
Rosa Development Project-FPSO.
Modification of Existing FPSO to enhance Oil Production from 200,000 BOPD to 270,000 BOPD Stabilized Oil Production comprising 24 new Production Wells & 20 Water Injection Wells.
o Design Review- Smart Plant Review.
o Detail Engineering activities of Module 7A & 7B -Production Manifold.
o Assisted in the Preparation of Mechanical Handling Layout for Rosa Modules.
4 Weeks –2004.
M/s Nigerian National Petroleum Corporation (NNPC)
M/s Mobil Producing Nigeria Unlimited (MPN)
3 D Modeling of EAST AREA EPC2 Project-Injection
Manifold Platform.
o Quality Checking of Isometrics.
4 Weeks - 2004.
M/s Fluxys LNG
LNG Terminal Zeebrugge – First Extension
Increasing the Send out capacity from 900000 cub.m (n)/h to 1800000 cub.m (n)/h by the addition of fourth storage tank with a capacity 140000 cub. M. to the existing 3 storage tanks of capacity 87000 cub. m. each
o Proposal
4 Weeks - 2003.
M/s TOTAL Upstream Nigeria Ltd.
AKPO Field Development Project (FPSO)- Nigeria.
1,85,000 BOPD Stabilized Oil Production comprising 22 Oil Production wells, 2 Gas Injection Wells and 20 Water Injection wells in Sub sea Production System.
o Material Take off for Pipe, Pipe Fittings & Valves
April-2003 to September 2003.
M/s BHP Billiton.
ROD Integrated Development, Algeria.
80,000 BOPD Stabilized Oil Production comprising 19 Oil Production wells, 11 Water Injection Wells and 5 Gas Injection wells.
Field Engineer – Piping - ROD Site Algeria.
o Clarifying the Queries rose during Piping Pre-Fabrication, Erection and Support Pre- Fabrication.
o Coordinating with POC (Paris Operating Center), DEC (Design Engineering Center) & Sub-Contractors.
o Involved in Materials Expediting
o Furnishing requisite Input details to the Design Engineering center
June 2002 – March 2003
M/s BHP Billiton.
ROD Integrated Development, Algeria.
o Review of Plot Plan and Pipe Rack Drawings,
o Unit Area Piping GA Drawings,
o Stress Analysis and Support Engineering.
o Support Engineering and detailing for Onshore Wellhead piping (Oil production wellhead, Gas/Water injection wellhead, Intermediate Field manifolds & Field Gathering Station areas)
o Support Engineering for Rack lines
o Furnishing Pipe load and Support arrangement details for Sleeper design to civil team – Onshore Wellhead Piping.
IDEA Limited, Chennai : August 1997- September 2002
6 Months-2001-2002.
Handled the team of Designers and draftsman, during the Lead Engineer’s mission to Germany.
Software’s used:
M/s. Babcock Borsig Power- Environment, Germany.
10mW Steam Turbine & District Heating Plant,
Halmstad, Sweden.
o Project Co-ordination,
o Scheduling,
o Layout Review,
o Isometrics Scrutiny,
o Stress Analysis-Rohr II,
o Support Engineering and detailing
Rohr II (Stress Analysis Package)
8 Months -2001.
Handled the team of Designers and draftsman, during the absence of the Lead Engineer.
M/s. Foster Wheeler Energy Corporation India Ltd.,
M/s. Foster Wheeler India Pvt. Ltd.,(FWIPL)
1x120mW Bituminous Coal Waste Power Plant-
Circulating Fluidized Bed Boiler, Sipco
o Review of Layout for
Boiler drains & vents,
Blow down system,
Spray water to Attemperator,
Seal air system and
Spray water to stripper cooler,
o Stress Analysis and Support detailing.
7 Months-2000-2001.
M/s. Ansaldo / Tata Projects Ltd. (TPL),
2 x 210mW Expn. Of First Thermal Power Station - Neyveli.
o Review of GAD’s, Isometric review,
o Interference Checking
o Stress analysis –Caesar II
o Valve Material Take Off.
1 Year 3 Months -1999-2000. M/s. Mitsui Babcock Energy India Pvt. Ltd. (MBEIL),
2 x 300mW Thermal Power Plant, Phalai, Vietnam.
o Review of Isometrics,
o Interference checking,
o Support detailing and Stress Analysis-Caesar II,
o Fabrication drawings.
o Preparation of Piping & Support Material Take Off.
o Assisted in the Preparation of Support Standard.
2 Months -1999.
M/s. Indian Oil Corporation Ltd., Madhura Refinery.
Sulphur Recovery Unit,
o Isometric Review,
o Layout scrutiny,
o Preparation of Bill of materials and
o Piping Material Specification.
1 Year -1998-1999.
M/s. Cleveland Bridge
Methanol Reformer and Oleflex Heaters
o Review of Isometrics and Fabrication drawings based on the standards provided by Chiyoda Corporation.
o Support Detailing
o Piping & Support Material Take Off.
4 Months -1997-1998.
M/s. Lurgi India Ltd.
Pyrolysis Gasoline Hydrogenation, Haldia.
o Checking of Layout & Isometrics.
o Preparation of Piping MTO (using Luromak)
4 Months -1997.
M/s. Cabot Sanmar Limited.
700 TPA Fumed Silica Project.
o Checking of Layout, Isometrics and Piping MTO. Support Engineering & Detailing.
M/s Petron Engineering Construction Pvt. Ltd. : November 1996- July 1997
Nov 1996 – July 1997.
Graduate Engineer Trainee
M/s. Madras Fertilizers Limited (MFL), Chennai
Ammonia Revamp
o Supervision of Fabrication and Erection of Piping.
o Involved in Pre-Commissioning activities.
o Supervision of Fabrication and Erection of Piping Supports
o Assisted the Siemens Representative -German for the Siemens Package. -Steam Condenser, Compressors and Turbine.
Personal Particulars
Date of Birth
18 - 11 –1974
Nationality
Indian
Address for Communication
A1-Lot No.: 4111, Jalan Tengah,
KualaBelait, KA 2331,
Brunei Darussalam.
Contact Number
Time Zone
006**-******* (Hand Phone)
GMT + 8.00 hrs.
Permanent Address
S/o Mr.S.Renganathan,
24/I Shunmuga Bhavanam,
Muniyasamipuram II Street,
Tuticorin -628003,
Tamilnadu, India.
Contact Number
Time Zone
0091-461-***-****
GMT + 5.30 hrs.
Martial Status
Married
Passport Details
Z1748339
Valid Until
01-04-2018
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