Project Engineering

Farha Naaz

Senior Design Engineer

Infotech Enterprises Limited

Email: efikl0@r.postjobfree.com

Mobile : 425-***-****

Visa Status: Need Work permit

Objective

To be an integral part of a competitive work environment, so as to go up the technical and corporate ladder with my skills and commitment for the benefit of the organization with professional & personal growth.

Work Summary

• 6 years of experience on CATIA V5 in Aircraft engines Parts & Air Frame structures.

• Experience in Process Planning (Creation of Manufacturing Operation Sheets) for aero engine components.

• Worked on SAP. Created routings for many parts.

• Involved in Design, Modelling and Detailing of Fixed Trailing Edge parts and assemblies of A400M in Catia V5 using AIRBUS STANDARDS.

• Worked on Boeing 767 Winglet Aft & Fwd. Ribs & Cleats Design and DFM Drawings.

• Worked for GKN Aerospace Engineering Services team on various Airbus Products (metallic & Composites) like A400M/A320/A330/A340.

• Good knowledge in CATIAV5-Parametric Solid Modelling, Surface Modelling, Sheet Metal Modelling, Assembly and Drafting of Aircraft Engine Parts like Gas Generator, Liner Combustion Chamber, Impellers, Rotors, turbine Disc & Hubs.

• Experience in Creation of FAI (First Article Inspection) Report for Aero Engine parts.

• Knowledge of Geometrical Dimensioning & Tolerance (GD&T)

• Had trained freshers on Catia v5.

• Worked on MOS conversion from V4 to V5 for different part families.

Academic Profile: Btech in Mechanical Engineering from Shadan college of engineering & Technology, Hyderabad.

PROFESSIONAL EXPERIENCE

Organization : Infotech Enterprises Limited, Hyderabad

From Date–To Date : Feb 2006 to April 2012

Designation : Senior Design Engineer

Clients : Pratt & Whitney Canada (PWC)

Roles & Responsibilities:

• Study of SOW, Inputs and Technical Data from the Customer and preparing the Estimation.

• Creation of 3D Relational Product Structure for Casting & Machining with IPP for generation of MOS. Solids generated through IPP is input for NC programmer.

• Assembly and Surface Modeling of Aerospace Engine Cases, Gas Generator, Rotors ,Impellers, Diffusers, Liner combustion Chamber case and Turbine Disc ,Shafts for Engine Models

• Processing Design Changes, Quality Checking of models and detailing sheets.

• Preparation of Standard Work & Documentations.

• Co-ordinate with client on various aspects on the project and technical sharing.

• Training fresher’s on PWC projects, Catia V5 and ACE.

Awards & Achievements

• I was Part of a Team, which has got “OUTSTANDING TEAM” Award for contribution towards “3D MODELING & Manufacturing operation sheets (MOS) PREPARATION” for Plant 1, Montreal in December 2009.

• I have identified Process modifications, engineering changes in the projects that I have handled.

• I am getting consistently delighted feed back from Author.

• I was Part of a Team, which has got “OUTSTANDING TEAM” Award for contribution towards “Process Planning” for Plant 1, PWC Montreal in June 2011.

• Received “Associate of the month” certificate for my contribution as ACE pilot in offshore team.

1) Project Details : Gas Generator & Diffuser Assembly Components of – PW901A Engine

Responsibilities:

• Receiving the input, study Process Sheets & Tech Data received from the customer and estimation.

• Creating the 3D casting model with all new design changes requested.

• The CATIA models were created by using IPP as per PWC

requirements.

• Modeling of casting models by proper assumptions using snapshots wherever the dimensions are not available.

• Creating 3D machining model based on the process requirement using Integrated Process Planning for NC Programming.

• Creation of MOS sheets and Verification with the standard Checklists.

• Documenting the deviations, assumptions & changes incorporated, sending it for client approval.

• Client interactions in case of any doubts and queries & Data uploading.

• Quality checking of the complete Product Structure & MOS sheets.

Deliverables: Complete 3D Structure & V5 MOS Sheets as a single .dat file (folder)

2) Project Details : Liner Combustion Chamber, Turbine disc, Impellers, Hubs & Rotors for different engine families.

Responsibilities:

• Receiving the inputs, study of Process Sheets & Tech Data from the customer and estimation.

• Creating the Casting & Sheet Metal model for the Liner component.

• Extraction of dimensions from V4 fixtures for preliminary form operations of Liner parts.

• Creation of 3D MOS Structure by using IPP.

• Building Machined Model through IPP for NC Programming.

• Development of Standard procedure & Methodology Assembly modelling of Liner Combustion Chamber.

• Creation of MOS sheets and Verification with the standard Checklists.

• MOS update requirements are projected time to time based on the latest Engineering Drawing Revision letter.

• Documenting the deviations & changes incorporated, sending it for client approval.

• Client interactions in case of any doubts and queries & Data uploading.

Deliverables: Complete 3D Structure & V5 MOS Sheets as a single .dat file (folder)

3) Project Details : SAP Creation of Routings (Turbine disc & Cover parts)

Responsibilities:

• Creation of new routing.

• Merging /Uploading V5 MOS graphics and Routings in SAP.

• Merging the MOS sheets and upgrading the existing V5 data with new change number & Group counter in SAP.

• Create change number and Revision level.

• Create routing with new Group counter.

• DRF allocation.

• Make other necessary changes in SAP for the new catia files

• Merge the V5 Graphics in SAP

• Inserting FAI document in an existing routing.

• Worked on following transactions in Sap (CA03,CC01,CC11,CA01,ZMOSV5)

• Generating Document allocation validation report.

• Addition of parallel sequence to an existing routing.

• Inserting Long text.

• ROS creation and allocation.

• Component allocation and replacing PRTS.

• Inserting inspection characteristics.

• Quality checking of the complete Merged file.

Deliverables:

• CATIAV5 files uploaded in SAP with new Change number, Group counter and new routing

4) Project Details: Inspection, Audits, implementation of ACE Tools (ACE Pilot)

Responsibilities: To ensure proper implementation of ACE tools

• Have been the ACE Pilot for PWC offshore team for past 3 years, along with the team was successful in attaining the highest audit scores for PWC offshore team.

• Used to take care of the 6S issues.

• Maintained the organisation chart, updated the system layouts, stationary.

• Used to make sure the reference projects are placed in a systematic way.

• Maintained top scores in 6S audits.

5)Project Details: QRIS (Preparation of Quality Review Instruction Sheets for Diffuser & Gas gen parts in CATIAV5 and uploading in SAP )

A QRIS is required when a non-conforming product is to be re-processed by an approved repair procedure (QRIS) to restore it to an acceptable design equivalent and complying with manufacturing & quality requirements.

Responsibilities:

• Receiving inputs (Catia V4/V5 Model, Engg Dwg, Set of review instruction sheets & Fixtures) through FTP.

• Updating / remodeling the part as per the QRIS requirement.(as per the mark ups given by client)

• Refer Engineering drawings for any clarification during updation of CATIA models.

• Updating Old QRIS to the latest Standards.

• Graphics conversion from CATIA V4 to CATIA V5.

• Creating new set of Review instruction sheets.

• Creating a new QRIS for CATIAV5 sheets in SAP.

• Merging the CATIAV5 QRIS in SAP.

• Deliver the Product (consisting of CATIAV5 model & Review instruction sheets.)Through FTP for approval at PWC.

Deliverables:

• Product consisting of CATIAV5 model & Review instruction sheets.

• SAP database update with new QRIS details.

• SAP database update with new Graphics as per QRIS requirements

6) Project Details: FAI (First Article Inspection)

Responsibilities:

• Checking the completeness of the input package and informing of missing data if any to PWC.

• Study of inputs & sending the estimation for approval.

• Prepare a Document in MS Excel which has all the characters on the Engineering drawing with unique identification flag called flag number with same character’s sequence number & corresponding operation number from manufacturing operation sheets (MOS) of the part.

• Converting given V4 engineering drawing to V5 drawing.

• Prepare Engineering drawing with identification flag for every character in CATIAV5.

• Create flag numbers in SPD (Supplementary Product data file) using Pdf writer.

• Deliver Complete FAI document ,Flagged SPD file & flagged V5 engineering drawing as a single .dat file)

• Created FAI for the following part families

(Impellers, Rotors, Fans, Combustor Liners, Turbine Discs, gas gen & diffusers)

Deliverables: Complete FAI Document & Engineering drawing in CATIAV5 with identification flag.

7) Project Details: Design of Composite panels Of Airbus-A400M Trailing Edge

Responsibilities:

• Design of composite panels for different parts of the aircraft wing such as Ailerons, Spoilers, Flaps etc.

• Creation of the DFM drawings for the composite Panels.

• Creation of Schematic Drawings for the composite panels to show the ply lay-up and ply orientation converting given V4 engineering drawing to V5 drawing.

• Creation of the Installation drawings for Panels and Buttstraps.

Platform: Catia V5 R14

Customer: GKN Aerospace Engineering Services, UK.

Team Size: 6

8) Project Details: Creation of Installation Drawings for Fixed Trailing Edge of Airbus-A400M.

Platform: CATIA V5/R14.

Customer: GKN Aerospace Engineering Services, UK

Team Size: 8

• Rear Spar assemblies for various Stages and versions were created.

• Fastener types and codes were calculated for various components coming in the assembly

• Installation drawing creation for A400M Fixed Trailing Edge for both C-Scheme & DFM models. This included the creation of installation drawings for each and every component of the FTE of A400M.

• Installation Drawings and Adaptation Drawings created for FTI (Stage 0, 1 and 2), Static and Baseline versions of A400M Fixed Trailing Edge.

• Preparation of BOM for the Drawings.

9) Project Details: A400M - Trailing Edge DFM Drawings

Description:

Creation of DFM Drawings for A400M Fixed Trailing Edge parts & preparing Schedule sheets. The project involved, creation of DFM drawings for all Fixed Trailing Edge parts like Ribs, Stiffeners, Shear Plates, cleats etc.

Platform: Catia V5 R14

Customer: GKN Aerospace Engineering Services, UK.

Team Size: 6

10) Project Details: Airbus-A320 Inboard Rear Spar RIB 6 Joint

Description:

• Study and understand the Airbus Standards.

• study the problem in production line for Rib 6 Joint assembly,

• Creation of preliminary Catia V5 models as per the existing DFM Drawings.

• Modification of preliminary models as per the MOD proposals provided by AIRBUS.

• Creation of DFM Drawings by implementing all the MOD proposals

Platform: Catia V5R16.

Customer: GKN Aerospace Engineering Services, UK

Team Size: 3

PERSONAL DETAILS:

Marital Status : Married

Current Location : Bellevue, WA, USA

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