Manager Training
Resume:
Tommy Eugene Heard
Alexandria, Al 36250
256-***-**** Cell
EDUCATION:
****-**** ***** ***** ********* College
Associates Degree in Applied Science
Machine Tool Technology
2003-2005 ABB University
T3 Certified in S4P Programming, Flex UI, Shop Floor Editor, Paint Theory, & Integrated Process System (IPS) for P4 controller
EMPLOYMENT:
Assistant Paint Manager Engineering Group, Honda Lock America
Manager Greg Phillips
Bremen, Georgia July 2007-Present
- Acting department manager.
- Currently managing 3 engineers, 2 supervisors, & 54 hourly associates.
- Overseen the launch of our new paint line.
- Write programs & set-up brushfiles.
- Launched 18 different parts & 50 different colors in 18 months.
- Current FTC is 90% with an average of 15min of downtime in 16 hours of production.
- Attend manager meetings daily to report out on daily paint production, scrap rates, & downtime.
- Oversee rack design, robot programs, & ordered paint for new jobs & daily production
- Manage the spare parts inventory.
- Responsible for designing, ordering, & scheduling of all paint shop upgrades.
- Responsible for troubleshooting of all robotic problems.
- Conduct daily meetings with engineers to discuss paint defects & equipment downtime from the previous day.
- Weekly meetings with our dirt team to track down & reduce paint defects.
- Reduced our dirt defect from 5% to 2% of overall production.
- Reduced paint usage from 6 million to 3.8 million per year
- Schedule & conduct color meetings with our paint reps & color team.
- Answer in house & customer quality complaints for the paint shop.
- Assist paint supplier in making color adjustment to all paint.
- We spray 2K on 5 different plastics.
- Responsible for all TS nonconformance responses.
- Troubleshoot all paint defects.
- Troubleshoot and repair ABB 580 robots, ITW Dyna Flow system, & ITW Evolver Guns.
Paint Department Manager/ Paint Engineer, Siegel-Robert Automotive Inc
Manager Gene Parker
Ripley, Tennessee February 2006-July 2007
- Managed2 supervisors & 33 hourly
- Quote & launch all new jobs.
- Attended manager meetings daily to report out on daily paint production, scrap rates, & downtime.
- Responsible for all rack design, robot programs, & ordered paint for new jobs & daily production
- Responsible for filling out table 5, table 10, & AAR submission on new programs/ new colors.
- Ordered in all replacement parts for the paint shop equipment.
- Responsible for designing, ordering, & scheduling of all paint shop upgrades.
- Responsible for troubleshooting of all robotic problems.
- Conducted daily meetings with paint supervisors to discuss paint defects & equipment downtime from the previous day.
- Made daily paint production schedule.
- Weekly meetings with our dirt team to track down & reduce paint defects.
- Reduced our dirt defect from 5% to 2% of overall production in 5 months.
- Reduced inventory from $1.1 million to $500,000 in 6 months.
- Attended color meeting at auto assembly plants.
- Scheduled & conducted color meetings with our paint reps & color team.
- Answered in house & customer quality complaints for the paint shop.
- Traveled to customers’ plant to review color and to answer any quality issues that we may have.
- Assisted paint supplier in making color adjustment to all paint.
- Assisted paint supplier in the reduction of their inventory consignment.
- We sprayed 1K, 2K, waterborne, & resist paints daily all over plastic.
- Responsible for all TS nonconformance responses.
- Wrote and modified all work instructions, control plans, and PFEMA.
Robotics/Technical Coordinator, AIDT
Manager Kim Phillips
Lincoln, Alabama April 2001- February 2006
- Inventory all tooling & equipment for both robotics & machining training.
- Put together an annual budget for all robotic & machining training.
- Trained Honda associates in the following classes: S4P Programming, OCC operation, Basic IPS Function, Maintenance IPS, Robotic Paint Theory, Robotic Safety, & Basic Machining Function
- Assisted management in determining what is needed out of training to help decrease down time & increase quality.
- Assisted equipment service with the troubleshooting & the implementation of new equipment in the spray booths.
- I trained associates how to set up paint system for 2K over plastic & waterborne paints on body.
- Taught programming on CNC milling center & lathe.
- Troubleshooting robotic & machining equipment
- Order &/or develop all training material for robotic & machining classes.
- Schedule house training & vendor conducted training.
- Developed & led a machinist apprenticeship program that included the following classes: blueprint reading, precision measurement, machining fundamentals, applied mathematics, shop safety, Surf-Cam drafting, & how to operate engine lathe, knee mill, surface grinder, drill press, & horizontal saw.
Lead CNC Programmer/CNC Instructor, J&G Machine, Inc.
Manager Gary Greenwood
Anniston, Alabama May 2001-June 2002
- Programmed CNC milling center & lathe.
- Made parts for buses & bakery equipment.
- Assisted the owner in quoting jobs & ordering new machines & tooling.
- Trained employees how to set up, operate, & program the CNC mills & lathes.
- I managed & reported all quality issues & production problems back to management.
Lead CNC Programmer, Modern Technologies & Machinery INC
Manager Gary Greenwood
Anniston, Alabama March 1997-April 2001
- Setting up, programming, & operating CNC milling center & lathe
- Made parts for bakery machines, wire drawn machines, & press machines for automotive foundries. The presses were used to debur cast parts such as crankshafts, rear-end yokes, intakes, transmission parts, & steering knuckles.
- Tracked the inventory for all the inserted tooling & inserts.
- Researched & ordered the tooling needed for machining.
- Made specialized tooling, fixtures, & jigs for the press machines & CNC equipment.
MACHINES & EQUIPMENT OPERATED/ COMPUTER SKILLS:
Training - Atomizer Repair, ABB 5400 Mechanical Disassembly/Reassembly, S4P Electrical Maintenance, Advance IPS Training, Fanuc Dispense Tool Programming, Fanuc M-16iB Robot Disassembly/ Reassembly, SURF-CAM Basic, & SURF-CAM Advanced
Machines Robotics
- ABB 5402 with S4P controller & process arm,ABB 580 Paint robot, Fanuc S430 with a RJ2 & RJ3ib controller, Fanuc R2000 with an RJ3 controller, & Fanuc P-100 with Carol control
CNC equipment
- Okuma lathe with IGF control, Haas milling center quick code programming, Haas lathe with quick code programming, Okuma & Howa lathes with Act 3 control, Okuma milling center with I-Map control, Johnford milling center with Fanuc M18 control, & Kitamura milling center with Fanuc M6 control
Computers PC’s
- Microsoft Windows, Microsoft Word, Microsoft Excel, Microsoft Power Point, Microsoft Project, & CMS
Drafting Software
- MASTER-CAM, Surf-Cam, Bob-Cam, G-Zero-Cad/Cam Systems, & AutoCAD 2000
REFERENCES:
References are available upon request.
Contact this candidate