Quality Engineer /Manager
Resume:
The Hiring Manager,
Respected Sir,
Recently, I have been looking for a dynamic and challenging position where I can utilize my skills developed through my experience & apply for Quality Engineer Position, encourage me to apply for the same. I have enclosed my resume detailing my experience and skills, for your kind consideration.
My success in the past has stemmed from my strong commitment and sense of professionalism. I keep high standards for my work. I respond well to a challenge and enjoy the opportunity to reap the rewards of hard work and dedication. My resume, which is enclosed, speaks of my experience and expertise as summarized below:
• Mechanical Engineer having over 15 years progressive responsible experiences in a fast-paced ,Aerospace Industry, i.e. Machine Shop ,Welding , Thermal process ,NDT, Stamping , Painting, Assembly, Surface Enhancement.
• Strong working knowledge in NADCAP Audits , AS 9100 , Process Flow, FMEA, Control Plan, QFD, DOE, SPC, Metrology, MSA, GR&R, Acceptance Sampling, Problem Solving Techniques (8D, 5why, Drills Deep) , Kaizen, 5S, & GD&T, Blue print reading, Six sigma, and Lean Manufacturing.
• Supervised, worked closely with, provided technical guidance and training to Quality Technicians and Quality Inspectors for Purchased parts & materials, Inprocess and Finished products across three shifts.
• Analyzed plant quality data, identified root causes, implemented effective corrective actions and ensuring that satisfactory, efficient closeout of corrective actions without re-occurrence.
• Established product/process characteristics, effective inspection controls based on customer requirements and Ensured that finished products conform to the specified / customer requirements.
• Interfaced with the operators, managers on process/product improvement, identified the potential causes of failure, to determined, recommend improvements to, current systems, & processes, to meet existing standards.
• Actively participated, , Successfully completed NADCAP Audits.
• Prepared and submitted FAI documents for New Products, as per customer requirements.
• Prepared, documented, reviewed and updated QFD, Process Flow, FMEA, Control Plan, WI,.
• Excellent knowledge, experience in AS 9100, ISO/TS 16949, QS 9000, and EMS ISO 14001 that achieved certificates during my leadership as a Management Representative.
• Prepared, executed QMS Internal Quality Audit schedules, conducted NADCAP (Product, Process and System) audits, and reported audit results, established and followed-up on resulting corrective actions for its closure.
• Developed, Prepared and Implemented Quality/Inspection Plan for purchased material, and parts. Champion for supplier quality and issued NCMR/SCAR to supplier for quality issues, ensured that supplier quality issues resolved by reviewing containment action and effectiveness of corrective actions.
• Bachelor Degree in Mechanical Engineer, ISO 9001 Lead Auditor, AS 9100, ISO 14001 Internal Auditor.
My resume can highlight my background and accomplishments. My drive, willingness and manageability, however, can come out during face-to-face meeting.
With this in mind, I look forward to the opportunity to meet with you and discuss our mutual interests. You can reach me by Cell # 647-***-**** or an e-mail to arrange for an interview.
Sincerely,
G.G.Reddy
605-2283 Eglinton Ave East, Scarborough, Ontario, M1K 2N4,Canada
Cell: 647-***-****; Home: 416-***-****; e-mail: **********@*****.*** Page 01 of 03
** OBJECTIVE **
A challenging position, utilizing abilities developed through my experience, education, with the opportunity for professional growth based on performance.
** PROFILE **
• Over 14 Years progressively responsible experiences in a Aerospace Industries and Automotive Industries such as Machining, Painting, Assembly, Extrusion, Metal Stamping, Powder Coating, Welding, Steel Balls, Bearings, Heat Treatment, Plating..
• Strong work experience and / knowledge in ISO 9000/AS 9100,TS 16949, NADCAP, FMEA, Control Plan, QFD, DOE, Problem Solving Techniques (8D, 5-why, Drills Deep), QC Tools, Poke-yoke, Kaizen, SPC, Metrology, MSA, GR&R, Continuous Improvement, GD&T, Blue print, 5S, Six-Sigma, & Lean Mfg.
• A result oriented self-starter with highly developed skills in area of QA, QC, QMS, , ISO 9001 , AS 9100 & Nadcap , EMS ISO 14001.
• Strong Interpersonal skills, Effective communication skills both written and verbal. Very good problem solving, auditing, and training skills. Strong in data collection, statistical analysis, and objective reporting.
• Very details oriented and efficient individual who work very well under pressure with very good initiator, solid positive attitude and excellent team player.
• Working skills in Windows, MS Word, Excel, PowerPoint, Access, Project, Mini-Tab, MPACT, & SAP ERP
** WORK EXPERIENCE **
* Quality Assurance Manager *
SOUTHWEST UNITED CANADA INC., Oct 2008 – Till Date
TORONTO.ON,CANADA
Aerospace Metal Finishing industry –Boeing ,Bombardier ,Boeing ,Goodrich ,Messier-Dowty ,Lockheed Martin ,Bell
• Established product/process characteristics, effective inspection controls based on customer requirements, for New & existing products. Ensured that products, processes have conformed to the customer requirements.
• Analyzed plant quality data, identified root causes, implemented effective corrective actions and ensuring that satisfactory, efficient closeout of corrective actions without re-occurrence.
• Dealing with OEM (Boeing,Bombardier, Goodrich, Lockheed, Bell Helicopter , Messier Dowty) for customer complaints, identified root cause, implemented CAPAs. Ensured that satisfactory, efficient closeout of corrective actions (ensuring no re-occurrences) completed CARs by followed-up, adequately, efficient and timely implementation. Supplier Development
• Interfaced with production groups on process/product improvement, identified the potential causes of failure, to determined, recommend improvements to, current processes, to meet existing standards.
• Actively participated, and represented Quality, in APQP team and performed APQP activities as required.
• Prepared FAI Report and submitted packages for new product, program moves, engineering changes, process improvements & stored Quality Database for future references.
• Prepared, improved quality documents such as Process flow, FMEA, Control plan, WI, Inspection plan.
• Chaired the Material review board (MRB) for NCR’s, ensured timely status updates, and reporting. Analyzed the root cause, initiated and ensured effective implementation of corrective actions.
• Champion for all activities of effective containments to protect customers, for identified quality issue.
• Continuous Improvement Projects –By using Lean Six Sigma Methodology
• Conducted process capability study, monitored, analyzed SPC data, for improvement, and corrective actions.
• Effectively prepared, documented, implemented, maintained and continually improved Quality Management System IS0 9001 :2008 /AS 9100 Rev.C
• Prepared, executed AS 9100 , QMS Internal Quality Audit schedules, conducted internal quality (Product, Process and System) audits, reported audit results, established and followed-up on resulting corrective actions for its closure.
Cell #: 647-***-****, Home #: 416-***-**** Page 02 of 03
• Responsible for continuous improvement project as assigned by President .
• Work closely with parts suppliers/manufacturers and assisted in the resolution of supplier quality issues.
• Developed, prepared and implemented Quality / Inspection Plan for purchase parts & materials.
• Champion for supplier quality, issued NCMR/SCAR to supplier for supplier quality issues, ensured that supplier quality issues are resolved by reviewing containment action and effectiveness of corrective actions.
• Responsible for supplier quality (product, process & system) audits, and assured that appropriate quality requirements provided to suppliers.
• Identified, complied, analyzed, reported & monitored Key Performance Indicators (KPI) and Quality documents e.g. Quality Alerts, Quality Q, Cost of Quality, and Fast response, Internal/External PPM.
Supplier Quality Engineer *
Eagletronic Industries Inc Jan 2006-Oct 2008
TORONTO,ON,CANADA
Precision machined components and mechanical assemblies for the aerospace
• Effectively documented, controlled, distributed, maintained and continually improved Quality Management System documents for AS 9100
• Prepared and executed as AS 9100 Quality Management System (QMS) internal quality audit schedules, conducted internal quality (Product, Process and System) audits, reported audit results, established and followed-up on resulting corrective actions for its closure.
• Member of 8D team, maintained 8D log & followed-up for its closure. Responsible for Engineering Change Request process and effected documents. Issued appropriate documents at all locations and removed invalid and / or obsolete documents promptly. Created, modified Inspection / Quality plan for purchased parts and materials based on 8D/ECR. Conducted Layered Process Audit, for its implementation and effectiveness.
• Reported on timely basis to President on the performance of the quality system, any non-compliance issues and recommended actions. Prepared & maintained NADCAP Audits .
• Prepared, Maintained Key Performance Indicators (KPI) and Quality documents e.g. Quality Alerts, Quality Q, Cost of Quality, Fast response, Internal/External PPM, Scrap, Rework, PPAP, and Customer Complaints.
* Quality Assurance Manager * 2002-2005
TIDC INDIA LIMITED
Manufacturer of Automotive parts for Tier 1.
• Dealing with OEM (TATA, Bajaj, Suzuki, and Kinetic Honda) for Quality issues, CAPA, Modification, Changes in Quality requirements etc.
• Handled customer complaints, identified root cause, implemented CAPAs and completed CARs, to prevent future quality issues by using OEM format such 5-why, 7-step, Drill Deep and 8D.
• Effectively led the quality team of 12 peoples, efficiently across all three shifts, to reduce the cost of quality, customer complaints by using OEM format and improved product quality.
• Supervised, monitored incoming, inprocess, final inspections including layout inspection, functional testing.
• Analyzed internal, external quality failure data, trends and initiated appropriate action to reduce failures and eliminate adverse trends. Responsible for technical feasibility of customer requirements.
• Chaired the Material review board (MRB) for NCR’s, ensured timely status updates, and reporting. Analyzed the root cause, initiated and ensured effective implementation of corrective actions.
• Worked as CFT members and an effectively interact with Sales, Engineering, Manufacturing, Materials and Supplier groups to improve product quality, New product launch, reduce cost related to rework and scrap.
• Scheduled, Calibrated inspection, measuring & test equipments and conducted Gage R&R.
• Actively participated, and represented Quality, in APQP team and performed APQP activities as required.
• Yearly planned, prepared and submitted PPAP package as per customer requirements, including all process of AAR approval. Conducted Process capability study, monitored and analyzed SPC data.
• Prepared, documented, reviewed and updated QFD, Process Flow, PFMEA, WI and Control Plan.
• Formulated, managed the development, implementation of goals, objectives, policies, procedures and systems pertaining to quality assurance.
Cell #: 647-***-****, Home #: 416-***-**** Page 03 of 03
• Effectively prepared, documented, implemented, and maintained QMS as a MR that received ISO/TS 16949:2002, QS-9000:1998, ISO 9001:2000, 1994 and ISO 14001:1996 certification periodically.
• Reported on timely basis to Top management on the performance of the quality system, any non-compliance issues and recommended actions.
• Updated, Reviewed, Controlled & Issued documents at all locations. Prepared & maintained Master Logs.
• Prepared, executed QMS/EMS internal audit schedules, conducted internal audits, reported audit results, established and followed-up on resulting corrective actions for its closure.
• Work closely with parts suppliers/manufacturers and assisted in the resolution of supplier quality issues.
• Developed, prepared and implemented Quality / Inspection Plan for purchased parts and materials.
• Champion for supplier quality, issued NCMR/SCAR to supplier for defective products, ensured that supplier quality issues resolved by reviewing containment action and effectiveness of corrective actions.
• Performed, documented supplier quality audits and assured that appropriate quality requirements provided to suppliers.
* Production Manager *
TIDC INDIA LTD 1998-2002
• Ensured the Production department operated within established Policy, Procedures, Safety Guidelines, Production, Quality standards, and meets production plans in a timely fashion.
• Developed production schedules and task/people assignments for all staff. Anticipated, adjusted for problems, roadblocks in production and effectively work around these obstacles.
• Tracked and provided accurate updates to Top management, on schedules regularly and in an efficient manner.
• Closely supervised all production persons, to guide, develop them in maintaining high standards of performance, and product quality. Taken decisions in a timely manner, under tight deadlines and pressures.
• Provided for an environment that cultivates, demands continuous improvement, employee involvement, open communication, team oriented and superior service.
• Provided technical advice, assistance for process, including trouble shooting, to the set-up team and operation personnel regarding set-up, start-up and change over.
• Created a climate in which people want to do their best. Makes each individual feel hi/her work is an important. Invited input from each person, shared ownership, visibility and seen as a team player.
* Quality Engineer *
TIDC INDIA LTD 1994-1998
• Handled customer complaints, return, rework and scrap, analyzed them, find out root causes by using OEM formats and implemented CAPAs.
• If deviations occurred from specifications then immediately reported to Plant Manager, find out root causes and stop production until proper CAPA taken.
• Prepared PPAP submission packages, & stored quality documents for future references.
• Handled, carried out layout inspection, functional test and dock audit for finished product.
• Scheduled, Calibrated inspection, measuring & test equipments. Working experience in conducting bias, linearity, stability, and Gage R&R both variable and attribute study.
** EDUCATION HISTORY **
• Masters Degree in Advanced Manufacturing Systems
• ISO/AS 9100 Internal Quality Auditor,
• Masters Degree In Business and Adminstration.
• Bachelor Degree in Mechanical Engineering.
• Registered as a Professional Engineer (P. Eng.)
** References Available Upon Request **
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