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Customer Service Manager

Location:
Hermosa Beach, CA, 90254
Salary:
$150,000
Posted:
November 16, 2011

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Resume:

MICHAEL ALEXANDER SHIRLEY

**** *** ****** ~ Hermosa Beach, CA 90254

310-***-**** ~ dq0kgu@r.postjobfree.com

PLANT MANAGER

Highly experienced operations executive with a demonstrated ability to lead diverse teams of professionals to new levels of success in highly competitive industries, cost-cutting markets and fast paced environments. Impressive track record of extensive hands-on experience in strategic planning, business unit development, project, and product management. Adept at analyzing an organization’s critical business requirements, identifying deficiencies and potential opportunities, and developing innovative and cost-effective solutions for enhancing competitiveness, increasing revenues and improving customer service offerings.

Areas of Expertise:

• Process Design

• Customer Service

• Manufacturing Equipment

• Quality Assurance

• Inventory Management

• Performance Measures

• Leadership

• Job Skills Training

• Policies & Procedures

“Mike is an extremely talented individual and provided exceptional leadership to the operations groups at Leiner Health Products, including Production, Planning, Quality Assurance, Receiving and Distribution. His leadership style lends itself to both strategic management and tactical approaches to assure success in meeting facility and corporate goals of production, customer service, and quality."

Djuana G. Davis, Quality Assurance Manager, Leiner Health Products

SELECTED CAREER HIGHLIGHTS

Set a single-day production record of 726,481 bottles; with no documentation errors or quality issues.

Improved line operating efficiencies from 78% to 92% at Leiner Health Products’ packaging plant.

PROFESSIONAL EXPERIENCE

AARON INDUSTRIES, INC., Lynwood, CA 2009 – 2011

Vice President, Operations / General Manager, 2010 – 2011

• Responsible for the manufacturing, packaging, and distribution of ingestible OTC liquids on the West Coast for a site producing 65+M units annually, and contributing over $70M in annual sales.

Project Manager, 2009 – 2010

• Coordinated installation and implementation activities for a new liquid processing center and packaging line.

• Worked with Validation Manager to refine the process design, develop procedures, and train personnel.

LEINER HEALTH PRODUCTS, LLC 2001 – 2008

Director of Operations, Manufacturing, Garden Grove, CA, 2008

• Responsible for operating plan and budget of $15.7 million in the Garden Grove manufacturing facility; including production, maintenance, planning & inventory control and logistics.

• Oversaw consolidation of the Fort Mill manufacturing operation into the Garden Grove facility; increasing production capacity to over 18+B tablets annually.

• Managed 400 associates, including three managers and ten supervisors.

Director of Operations, Manufacturing, Carson, CA, 2007 – 2008

• Responsible for consolidating the Fort Mill packaging operation into the Carson facility, including equipment installation, commissioning and operator training.

• Managed all compliance initiative projects for the packaging operation related to the pending cGMP requirements for dietary supplements.

MICHAEL ALEXANDER SHIRLEY – PAGE TWO

PROFESSIONAL EXPERIENCE Continued

Director of Operations, Packaging, Fort Mills, SC, 2004 – 2007

• Responsible for operating plan and budget of the Fort Mill packaging facility, which produced 90+M bottles and 60+B blister strips annually, with an operating budget of $16.6 million.

• Oversaw 400 associates, including a manager and six supervisors, and established individual performance measures for all associates that were aligned with plant / corporate goals and objectives.

• Developed a job skills training program to improve the skill set of the packaging workforce and significantly improved line operating efficiencies.

• Developed a multi-faceted capacity plan to maximize customer service and plant throughput, setting a single-day production record.

Operations Manager, Packaging, Carson, CA, 2004

• Developed a line performance tracking system, a real-time feedback tool and an analysis tool to identify opportunities for improvement.

• Conducted monthly ‘SQARC’ (safety, quality, appearance, reliability, costs) meetings to communicate business objectives and review department performance measures.

• Responsible for the packaging of nutritional and over-the-counter solid dosage forms.

• Managed the activities of three supervisors and 175-250 associates.

Plant Engineering Manager, Garden Grove, CA, 2001 – 2004

• Member of an interdepartmental team that established performance metrics for the Garden Grove enterprise.

• Responsible for providing maintenance support to manufacturing and for maintaining the facility.

• Developed a job skills training program for the Manufacturing and Maintenance departments.

• Managed the activities of 30 associates, including 13 mechanics.

WEIDER NUTRITION INTERNATIONAL, Salt Lake City, UT 1999 – 2001

Bulk Manufacturing Manager, 2000 – 2001

• Responsible for the manufacture of dietary supplement tablets and capsules, and initiated a program to communicate business objectives, and to measure the performance of each department.

• Managed the activities of two supervisors and 40 associates and developed an on-the-job training matrix to improve the technical skills of department personnel.

• Empowered team leaders to be accountable for the performance, such as productivity, safety, and supply budget, of their respective departments.

Process Engineer, Research and Development / ACT, 1999 – 2000

• Improved existing formulations/processes to increase productivity.

• Led the team that reduced rework inventory by $1.8 million.

BRISTOL-MYERS PRODUCTS, Morrisville, NC 1990 – 1995

Process Engineer, Plant Engineering Department, 1994 – 1995

Senior Chemist, 1994

Analytical Chemist, Quality Assurance Operations Department, Analytical Support Section, 1990 – 1994

EDUCATION

MS, Pharmaceutical Science, Rutgers University, Piscataway, NJ

BS, Chemical Engineering, North Carolina State University, Raleigh, NC



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