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Instrument Technician

Location:
Tirunelveli, Tamil Nadu, India
Salary:
1500 USD
Posted:
July 11, 2019

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Resume:

PROFILE SUMMARY

AREAS OF EXPERTISE

Looking after multiple projects, monitoring progress of project as per schedule and ensuring timely completion & delivery of project

Preparing I/O list for the complete project and making detailed engineering data sheet

Undertaking installation & commissioning activities and ensuring completion of project within the time & cost parameters

Handling activities related to loop checking, cable schedule checking in PLC panel and calibration of pressure & temperature instrument

Carrying out installation & commissioning of various equipments along with ability to calibrate Field Instruments

Planning & executing preventative maintenance programs and improving reliability of the equipment

Undertaking activities related to installations, commissioning and maintenance of Field Instruments

Handling instrumentation designing of varied projects and development of complex instruments & systems

Developing Instruments Index, Data sheets, Hook-up Drawings for Instruments, Panel Drawings and Loop Checking, P&ID Drawings and selecting field instruments

ORGANIZATIONAL EXPERIENCE

Mar 2018 – Aug’ 2018: As Instrument Technician for WAHA Oil Company, Libya

Project: Maintanance

Location: Waha Waha, South Defa

Costumer: Jabel Oil Services

Period: Mar 2018 – Aug 2018

Role: Instrument Technician

Handled activities related to:

oInstallation, calibration & commissioning of instruments used for flow, temperature, pressure & level measurements and control system

oCoordinates & arranges for troubleshooting, investigation, correction and repair faults & malfunctions on all company Instrument equipment

oRemoval & maintenance of existing defective instruments and repairing, calibration, installation and commissioning

oLoop checking internally and from system to field and modification job of various industrial instruments

oP&I diagram review and correction as per field requirement

From November 2016 to March2017 :Instrument Commissioning Technician for CEGELEC

Projects Undertaken:

Project: CBDC ( Carbon Black Delayed Cooker)

Customer: Takreer

Period: From Nov 2016 to Mar 2017

Role: Instrument Commissioning Technician

Undertook activities related to:

oHaving experience in Pre-commissioning, commissioning loop checks, Function checks, C&E checks and cranking support for Gas Turbines for power generation (15MW X 5)

oPre-commissioning, commissioning Field instruments support control valves, XVs, FT, PT, TT, LT, Fieldbus Transmitters.

oPre-commissioning, commissioning of Fire and gas detectors like Open Path Detectors, IR flame Detectors,CCTV flame detectors, acoustic Gas detectors, MAC, Deluge systems, Combustible gas detectors.

oReviews technical drawings and specifications, arranges for updating and enhancing Instrument drawings, documentation & procedures and keep work methods under review for improvement

January 2014 to April 2016:As Instrument technician for Union Gulf Services

Project: Maintanance

Customer: GASCO [Asab,Buhasa& Ruwais-ABUDHABI]

Period: Jan 2014 – April 2016

Role: Instrument Technician

Functioned as Subject Matter Expert (SME); provided technical advice & support on technical bid and coordinated with vendor design, construction & modifications of all control systems in the plant

Evaluated warranty claims / doubts and concerns, validated them from an engineering perspective and followed up the solution with PMT & EPC Contractor

Undertook activities related to:

oSAT, DCS, PLC,-pre commissioning, commissioning loop checks and functional checks with EPC & vendors

oPre-commissioning, commissioning, start up and tuning supports

oChecking drawings, layouts, cause & effect, FLDs, control narratives, termination and installation drawings as per design

oCommissioning and testing of PAGA, IDS & Telephonic Systems

oReview of design calculations as per international codes like API, IEC, ISA and project specifications

Looked after Invensys Foxboro and Triconex Systems

Extended operations and maintenance support of all instrumentation issues

Analysed process surveillance items for instrumentation deviations

Carried out SIL classification studies, HAZOP reviews and design reviews

Handled criticality assignments of all field instruments and developed equipment strategies for periodic maintenance

Accountable for:

oConducting real function tests with field instruments and pumps

oSolving engineering issues with operations

oReviewing specification deviation records (SDR) and making optimized decisions to mitigate the deviations through decision records

Managed network design, I/O cabinet design, detail engineering design and site commissioning for DCS, ESD, FGS, AMS, MMS, Turbine Machinery control, HIPPS & IAMS Systems

Provided:

oStart up support for SRU, AGS, NGL Units, Fired Heaters, Incinerators, Driers, Compressors, Boilers and GE gas Turbines

oOperations and maintenance support of all instrumentation issues

Conducted Root Cause failure Analysis (RCFA) in case of instrument failures and MOCs in case of field changes

Assessed warranty claims/doubts & concerns, validated them from an engineering perspective and follow up the solution with PMT and EPC Contractor

Actively involved in criticality assignments of all field instruments; developed equipment strategies for periodic maintenance

Actively involved in SAT (site acceptance test) for DCS, ESD, FGS,AMS,PAGA,IAMS,AMS panels and detailed function test with customers for all units in the pant

Conducted loop checks; attended final handover to customer without any delay

Accountable for clearing punched items by customer and getting approval for commissioning

Extended start up and commission support from EPC side to customer

Managed design change & MOC (modification of changes) in DCS & ESD side as per commissioning supervisor requirement

Ensured as built and document submission to customers

Handled tuning of controller which operation and start up support with panel operator

Jan 2013 – Dec 2013: Instrument Technician for Neptune Exploration and industries LTD., DELHI.

Project: Maintanance

Location: Delhi, India

Period: Jan’13 – Dec’13

Role: Instrument Technician

Looked after development of Basic & Detailed Engineering of Distributed Control System (DCS), its system cabinet designing, I/O allocation, marshalling cabinet designing, testing and inspection of the designed

Attended kick off meeting to ensure the terms & conditions of project specifications and models of detail engineering

Designed control philosophy or functional specification, logic diagram and process control strategies, data base, listing and tagging of I/O signals, etc.

Undertook functions related to:

oInstallation and testing of Stations, hardware and Software involved in the project

oCreation of simple loops and complex loops as per control narratives

oPre FAT & FAT activities with the customer

Managed all hardware IO testing, serial testing (RS485, RS232, TCP/IP) and fixed problem in hardware related issues

Accountable for working in:

oDesign of automation solutions using configuration software wonder ware-INFUSION Ver3 .2

TRICONEX (ESD system) I/O assignment and hardware design & software testingHandled I/O assignment & termination drawing preparation and various documentation related to project by referring Intools Database from the customer

Highlight:

Steered efforts in executing integrated hardware & software including Closed, Open, Complex Loops and Compressor Logics, BMS logics in Factory Acceptance Test (FAT), IFAT for all the above DCS systems with customer from March 2011 to May 2012 in Invensys Singapore

May 2008 – Sep’ 2009: As Instrument Technician for Al Amudhi, Saudi Arabia

Project: Maintanance

Location: Udhaliyah, Saudi Arabia

Costumer: Al Amudhi

Period: May 2008 – Sep 2009

Role: Instrument Technician

Handled activities related to:

oInstallation, calibration & commissioning of instruments used for flow, temperature, pressure & level measurements and control system

oCoordinates & arranges for troubleshooting, investigation, correction and repair faults & malfunctions on all company Instrument equipment

oRemoval & maintenance of existing defective instruments and repairing, calibration, installation and commissioning

oLoop checking internally and from system to field and modification job of various industrial instruments

oP&I diagram review and correction as per field requirement

oCoordinates the day-to-day, turnaround, preventive maintenance, shutdown jobs related to instrument equipment with other departments, and monitors corrective, preventive & S/D maintenance activities

oTesting & commissioning scope, planning / scheduling information and man-hour estimates to complete the instrumentation scope of works

Accountable for:

oAssisting in maintenance of works during shut down period

oResolving all plant issues related to field instruments such as transmitters, control valves, ESD valves, MOVs, fire & gas detectors, vibration sensors etc.

oWorking with P&I drawings, hookup drawing, cable tray layout, cable routing diagram preparation of built drawings

oWorking in SAP System and designing control valves & orifice elements

Generated Instrument Data Sheets, Technical Procurement Specification, Instrument Index, Input / Output List, Cable Schedule, Scope of Works & BOM

Provided support to senior engineer and reported to Head – Instrumentation

Experience in Yokogawa CS3000 and Modicon 984 PLC for ESD system

Managed calibration, instrumentation piping of all field instruments like Gauges, Thermocouples, RTD’s, Flow meters, Solenoids, Transmitters, Fire detectors, Flame Scanners and Limit Switches

EDUCATION

Diploma In Electronics And Communication Engineering Tamilnadu Education Board, Chennai in 1999

PERSONAL DETAILS

Date of Birth: 17/03/1978

Address: J. Ajees Isac Jesuraj,

Packia Nagar, Koodankulam–627 106,

Tirunelveli District,

Tamil Nadu, India

Passport No: Z 2219445

Date of Issue: 06/08/2012

Date of Expiry: 05/08/2022

Place of Issue: Madurai

Language Known: Tamil, English & Hindi

AJEES ISAC JESURAJ .J

Contact: +919*********

+919*********

E-Mail: dk06st@r.postjobfree.com

Instrument Commissioning Technician

A competent professional with nearly 9+ years of experience in:

~ Instrumentation & Control ~ Installation & Commissioning ~ Testing & Calibration ~ Maintenance

Hands-on experience in instrument technical projects ensuring that projects are completed within time & budgetary constraints

Instrumental in carrying out activities and enhancing operational effectiveness of equipments

Handling testing & commissioning of DCS,ESD,FGS,HIPPS,BMS and communication protocols i.e. Serial IO, Modbus, TCP/IP, OPC, etc. for safety-critical systems

Planning & executing preventative maintenance programs and improving reliability of the equipment

Well versed with international standards like American Petroleum Institute (API), Instrumentation Systems & Automation Society (ISA), International Electro Technical Commission (IEC) & National Fire Protection Association (NFPA)

Skilled in automation & control system design and integration

An innovative, loyal & professional with planning, communication, team work, interpersonal & negotiation skills



Contact this candidate