Instrument Technician
Resume:
PROFILE SUMMARY
AREAS OF EXPERTISE
Looking after multiple projects, monitoring progress of project as per schedule and ensuring timely completion & delivery of project
Preparing I/O list for the complete project and making detailed engineering data sheet
Undertaking installation & commissioning activities and ensuring completion of project within the time & cost parameters
Handling activities related to loop checking, cable schedule checking in PLC panel and calibration of pressure & temperature instrument
Carrying out installation & commissioning of various equipments along with ability to calibrate Field Instruments
Planning & executing preventative maintenance programs and improving reliability of the equipment
Undertaking activities related to installations, commissioning and maintenance of Field Instruments
Handling instrumentation designing of varied projects and development of complex instruments & systems
Developing Instruments Index, Data sheets, Hook-up Drawings for Instruments, Panel Drawings and Loop Checking, P&ID Drawings and selecting field instruments
ORGANIZATIONAL EXPERIENCE
Mar 2018 – Aug’ 2018: As Instrument Technician for WAHA Oil Company, Libya
Project: Maintanance
Location: Waha Waha, South Defa
Costumer: Jabel Oil Services
Period: Mar 2018 – Aug 2018
Role: Instrument Technician
Handled activities related to:
oInstallation, calibration & commissioning of instruments used for flow, temperature, pressure & level measurements and control system
oCoordinates & arranges for troubleshooting, investigation, correction and repair faults & malfunctions on all company Instrument equipment
oRemoval & maintenance of existing defective instruments and repairing, calibration, installation and commissioning
oLoop checking internally and from system to field and modification job of various industrial instruments
oP&I diagram review and correction as per field requirement
From November 2016 to March2017 :Instrument Commissioning Technician for CEGELEC
Projects Undertaken:
Project: CBDC ( Carbon Black Delayed Cooker)
Customer: Takreer
Period: From Nov 2016 to Mar 2017
Role: Instrument Commissioning Technician
Undertook activities related to:
oHaving experience in Pre-commissioning, commissioning loop checks, Function checks, C&E checks and cranking support for Gas Turbines for power generation (15MW X 5)
oPre-commissioning, commissioning Field instruments support control valves, XVs, FT, PT, TT, LT, Fieldbus Transmitters.
oPre-commissioning, commissioning of Fire and gas detectors like Open Path Detectors, IR flame Detectors,CCTV flame detectors, acoustic Gas detectors, MAC, Deluge systems, Combustible gas detectors.
oReviews technical drawings and specifications, arranges for updating and enhancing Instrument drawings, documentation & procedures and keep work methods under review for improvement
January 2014 to April 2016:As Instrument technician for Union Gulf Services
Project: Maintanance
Customer: GASCO [Asab,Buhasa& Ruwais-ABUDHABI]
Period: Jan 2014 – April 2016
Role: Instrument Technician
Functioned as Subject Matter Expert (SME); provided technical advice & support on technical bid and coordinated with vendor design, construction & modifications of all control systems in the plant
Evaluated warranty claims / doubts and concerns, validated them from an engineering perspective and followed up the solution with PMT & EPC Contractor
Undertook activities related to:
oSAT, DCS, PLC,-pre commissioning, commissioning loop checks and functional checks with EPC & vendors
oPre-commissioning, commissioning, start up and tuning supports
oChecking drawings, layouts, cause & effect, FLDs, control narratives, termination and installation drawings as per design
oCommissioning and testing of PAGA, IDS & Telephonic Systems
oReview of design calculations as per international codes like API, IEC, ISA and project specifications
Looked after Invensys Foxboro and Triconex Systems
Extended operations and maintenance support of all instrumentation issues
Analysed process surveillance items for instrumentation deviations
Carried out SIL classification studies, HAZOP reviews and design reviews
Handled criticality assignments of all field instruments and developed equipment strategies for periodic maintenance
Accountable for:
oConducting real function tests with field instruments and pumps
oSolving engineering issues with operations
oReviewing specification deviation records (SDR) and making optimized decisions to mitigate the deviations through decision records
Managed network design, I/O cabinet design, detail engineering design and site commissioning for DCS, ESD, FGS, AMS, MMS, Turbine Machinery control, HIPPS & IAMS Systems
Provided:
oStart up support for SRU, AGS, NGL Units, Fired Heaters, Incinerators, Driers, Compressors, Boilers and GE gas Turbines
oOperations and maintenance support of all instrumentation issues
Conducted Root Cause failure Analysis (RCFA) in case of instrument failures and MOCs in case of field changes
Assessed warranty claims/doubts & concerns, validated them from an engineering perspective and follow up the solution with PMT and EPC Contractor
Actively involved in criticality assignments of all field instruments; developed equipment strategies for periodic maintenance
Actively involved in SAT (site acceptance test) for DCS, ESD, FGS,AMS,PAGA,IAMS,AMS panels and detailed function test with customers for all units in the pant
Conducted loop checks; attended final handover to customer without any delay
Accountable for clearing punched items by customer and getting approval for commissioning
Extended start up and commission support from EPC side to customer
Managed design change & MOC (modification of changes) in DCS & ESD side as per commissioning supervisor requirement
Ensured as built and document submission to customers
Handled tuning of controller which operation and start up support with panel operator
Jan 2013 – Dec 2013: Instrument Technician for Neptune Exploration and industries LTD., DELHI.
Project: Maintanance
Location: Delhi, India
Period: Jan’13 – Dec’13
Role: Instrument Technician
Looked after development of Basic & Detailed Engineering of Distributed Control System (DCS), its system cabinet designing, I/O allocation, marshalling cabinet designing, testing and inspection of the designed
Attended kick off meeting to ensure the terms & conditions of project specifications and models of detail engineering
Designed control philosophy or functional specification, logic diagram and process control strategies, data base, listing and tagging of I/O signals, etc.
Undertook functions related to:
oInstallation and testing of Stations, hardware and Software involved in the project
oCreation of simple loops and complex loops as per control narratives
oPre FAT & FAT activities with the customer
Managed all hardware IO testing, serial testing (RS485, RS232, TCP/IP) and fixed problem in hardware related issues
Accountable for working in:
oDesign of automation solutions using configuration software wonder ware-INFUSION Ver3 .2
TRICONEX (ESD system) I/O assignment and hardware design & software testingHandled I/O assignment & termination drawing preparation and various documentation related to project by referring Intools Database from the customer
Highlight:
Steered efforts in executing integrated hardware & software including Closed, Open, Complex Loops and Compressor Logics, BMS logics in Factory Acceptance Test (FAT), IFAT for all the above DCS systems with customer from March 2011 to May 2012 in Invensys Singapore
May 2008 – Sep’ 2009: As Instrument Technician for Al Amudhi, Saudi Arabia
Project: Maintanance
Location: Udhaliyah, Saudi Arabia
Costumer: Al Amudhi
Period: May 2008 – Sep 2009
Role: Instrument Technician
Handled activities related to:
oInstallation, calibration & commissioning of instruments used for flow, temperature, pressure & level measurements and control system
oCoordinates & arranges for troubleshooting, investigation, correction and repair faults & malfunctions on all company Instrument equipment
oRemoval & maintenance of existing defective instruments and repairing, calibration, installation and commissioning
oLoop checking internally and from system to field and modification job of various industrial instruments
oP&I diagram review and correction as per field requirement
oCoordinates the day-to-day, turnaround, preventive maintenance, shutdown jobs related to instrument equipment with other departments, and monitors corrective, preventive & S/D maintenance activities
oTesting & commissioning scope, planning / scheduling information and man-hour estimates to complete the instrumentation scope of works
Accountable for:
oAssisting in maintenance of works during shut down period
oResolving all plant issues related to field instruments such as transmitters, control valves, ESD valves, MOVs, fire & gas detectors, vibration sensors etc.
oWorking with P&I drawings, hookup drawing, cable tray layout, cable routing diagram preparation of built drawings
oWorking in SAP System and designing control valves & orifice elements
Generated Instrument Data Sheets, Technical Procurement Specification, Instrument Index, Input / Output List, Cable Schedule, Scope of Works & BOM
Provided support to senior engineer and reported to Head – Instrumentation
Experience in Yokogawa CS3000 and Modicon 984 PLC for ESD system
Managed calibration, instrumentation piping of all field instruments like Gauges, Thermocouples, RTD’s, Flow meters, Solenoids, Transmitters, Fire detectors, Flame Scanners and Limit Switches
EDUCATION
Diploma In Electronics And Communication Engineering Tamilnadu Education Board, Chennai in 1999
PERSONAL DETAILS
Date of Birth: 17/03/1978
Address: J. Ajees Isac Jesuraj,
Packia Nagar, Koodankulam–627 106,
Tirunelveli District,
Tamil Nadu, India
Passport No: Z 2219445
Date of Issue: 06/08/2012
Date of Expiry: 05/08/2022
Place of Issue: Madurai
Language Known: Tamil, English & Hindi
AJEES ISAC JESURAJ .J
Contact: +919*********
E-Mail: ******@*****.***
Instrument Commissioning Technician
A competent professional with nearly 9+ years of experience in:
~ Instrumentation & Control ~ Installation & Commissioning ~ Testing & Calibration ~ Maintenance
Hands-on experience in instrument technical projects ensuring that projects are completed within time & budgetary constraints
Instrumental in carrying out activities and enhancing operational effectiveness of equipments
Handling testing & commissioning of DCS,ESD,FGS,HIPPS,BMS and communication protocols i.e. Serial IO, Modbus, TCP/IP, OPC, etc. for safety-critical systems
Planning & executing preventative maintenance programs and improving reliability of the equipment
Well versed with international standards like American Petroleum Institute (API), Instrumentation Systems & Automation Society (ISA), International Electro Technical Commission (IEC) & National Fire Protection Association (NFPA)
Skilled in automation & control system design and integration
An innovative, loyal & professional with planning, communication, team work, interpersonal & negotiation skills
Contact this candidate