production, qc, machine shop, ppc, nanufacturing
Resume:
VIJAY KUMAR
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Address : C-111, Kotla Mubarak Pur, South Ext. I, New Delhi-110003.
Contact No. 095********; 096********; E-mail : *********@*****.***
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PROFESSIONAL SYNOPSIS
MECHANICAL ENGINEER
Offering 10.5 years of experience across the automobile Industries in manufacturing department (Machine Shop, Weld Shop, Press Shop, Molding Shop, Assembly Department).
Seeking Middle / Senior Level Management Assignments in production / process with an organization preferably in the Automotive sector / manufacturing.
Seeking challenging assignments in production, planning & control and dispatch handling in a growth oriented organization that values hard work, sincerity and long term commitments which provide a nurturing environment for personal and professional development.
Skilled in stream ling operations for achieving on time deliverance of the material to the customer and enhancing the overall efficiency of the organization. Process excellent analytical, leadership and team management skills.
Focused and hard working with well honed management skills and proven ability to motivate professionals to maximize level of productivity.
Exceptional planning, execution, monitoring and resource-balancing skills, as well as the ability to handle multiple tasks in high-pressure environments and under tight deadlines.
PROFESSIONAL EXPERIENCE
PRESENT EMPLOYER
SHARP ENTERPRISE PVT. LTD., G.T. KARNAL ROAD, DELHI -110033
Sharp Enterprise is an ISO 9001:2000 Certified company specialized in manufacturing Truck & Trailer parts such as slack adjusters ,Equalizers, Torque Arm, Spring U Bolts with nuts ,king pins, brake shoe, Rubber to metal Bonded parts and Bolt nuts in India and satisfying customer worldwide with our quality products.
Tenure : Since April 2005 to Dec. 2011.
ROLE:-
SR. MANAGER- MANUFACTURING & PRODUCTION, PLANNING & CONTROL:
Managing production operations & coordinating with other department regarding manufacturing capabilities, production schedules and other parameters in facilitation production process.
Handling production operations involving preparation of production plans & schedules ensuring timely accomplishment of production target within the set parameter.
Overseeing the production process, drawing up & production schedule ensuring product quality control in accordance with compliances maintained.
Identifying scope for value engineering process operations in modifying equipment, process flow, working practices consumables, power of controlling & reducing conversion cost per unit produced.
Monitoring adherence to quality systems & producers in the organization to reduce rejections and ensure zero defect production.
Executing preventive maintenance schedules of various machineries and plants to increase machine up time, equipment reliability.
Assessing the training needs of the team members in coordination with various department heads and conducting the same.
To initiate corrective & preventive action on problems relating to production, product, customer claims.
To perform trouble shooting activity.
Resolving Shop floor problems and ensuring suitable working environment.
Proper handling storage & preservation of production of material, jigs fixtures tooling and equipments.
Planning & Executive monthly/weekly/daily production, schedules to meet 100% delivery.
Ensuring productivity level within the schedule target.
Identification and tractability of product in shop floor at all stage.
PRODUCTION PLANNING AND CONTROL
As my key result area is on time delivery index, I have to see and cross check the planning done by the assigned subordinates and accordingly update the status.
Coordination with all operational in charges day to day for ensuring smooth working as per plans issued daily/weekly/monthly so that the targeted Quantity can be packed/dispatched at the end of the month.
Facilitate the PPC team with necessary information time to time for clubbed planning various sizes.
Follow up, daily planning & scheduling given to all various production centers.
Coordination with all marketing people and accordingly with purchase people for the necessary required material to execute the order on time.
Receiving, analyzing and committing the sales orders.
Analyze thoroughly the actual production against the planned one so that any issue can be handled timely.
Understanding the technical, quality and commercial requirements for an order.
Forecasting the invoicing figures and achieving the targets.
Compiling monthly review reports based upon dispatches and rejections.
Monthly inventory reports for monthly review meeting hold on inventory.
Getting the daily production, rejection, balance raw material, stock compiled and circulated with the help of subordinates.
DISPATCH COORDINATION
Issuance of monthly dispatch schedules staggered in weeks as per delivery dates of the customer purchase orders, On time deliverance is the key task area in this regard.
Coordination with concerned persons at HO and sometimes with customers
Pre-dispatch coordination with HO, inside the plant and with customers like issuing dispatch request, preparing necessary documents for dispatch, physical verification of to be dispatched material and arrangement of the transporters for the dispatches.
Computerized all the manual work and the steam lined all the system of PPC and dispatch coordination.
Jointly handled the ISO : 9001 Certification work.
Actively involved in developing a new mechanism for order execution.
Successfully transformed the manual MIS system to a computerized system regarding PPC and dispatch coordination.
Achieved the target of on time deliverance of 100%.
Improved internal control system in the plant for dispatches.
PREVIOUS EMPLOYER
SURI PRODUCTS (INDIA) PVT. LTD.,WAZIRPUR INDUSTRIAL AREA, DELHI.
The company manufacturing High Quality Hydraulic Brake Parts for light and heavy vehicles for India and Overseas Market under the brand name of "SP" and "SP Brakes"
Customer : AUDI, BMW, TOYOTA, ALFA ROMEO, CHEVEROLET, FORD, VALVO, DAF, MAN, MERCEDESE BENZ,
Tenure : July 2001 to March, 2005
ACADEMIC & PROFESSIONAL CREDENTIALS
B.Tech (Mechanical Engineering) from Birsa Institute Of Technology , Sindri, Dhanbad, (Jharkhand) in 2001.
10+2 (Science) from B.I.E.C. Patna, 1997.
10th from B.S.E.B., Patna, 1995
I.T. SKILLS
2 D, 3D Modeling (Machine Design).
Pro-Engineer.
MS Office, Internet.
AUTO CAD- 2000 and 2004
PERSONAL DETAILS
Father's Name : Sh. Rajeshwar Prasad Gupta
Date of Birth : 31st Dec., 1980
Languages known : Hindi & English
Nationality : Indian
Marital Status : Married
Gender : Male
Hobbies & Interests : Playing Cricket, Chess,Watching Movies,Listening
Music
Current salary : .................................................
Expected Salary : Negotiable
Date : .........../........./2012
Place : New Delhi (VIJAY KUMAR)
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